Roundabout Head Bridge Saw

About
Is the “missing link” between a classic CNC work center and a sawing machine.
Hi-Tech is able to carry out processes typical of both types of product;
cut in all directions around curves and 45 ° in fully automatic mode,
Milling, grinding, polishing even the kitchen tops, engraving, writing and creating bas-reliefs for the tomb stones industry and much, much more thanks to its electrospindle for auto changes the tools.
There are no limits for this machine equipped with a compact monobloc chassis,
which does not require masonry to be erected and not even expensive transportation costs,
but can provide large strokes.
Programable over 4 or 5 Axis on the bridge saw,
Center head on 4 axis displacement, providing the easy programmation on repositioning movements.
Profiling saw.
Monoframe structure,
It allows the use of a compact structure, where technology is applied for quick movement, and the use of the most advanced software to maximize cutting processes, with precise and solid cutting capacity. Carrying the constant development of the Hercules Series to this integral structure concept.
Tilting head for miter cuts,
Tilting table and more.
Technical Features
HERCULES SERIES ROUNDABOUT HEAD
✓ Diameter of Disc Admitted on Multi-work – 18 in / 45,5 cm to 23,1/2 inch ( in ) / 60 centimeters ( cm )
✓ Diameter only with Vertical Ability – 28,1/2 inch ( in ) / 72,5 centimeters ( cm )
Multi-work dates:
✓ Maximum Cutting Height – 6,3/4 inch / 17 cm ( Minimum flange support 10 in / 255 mm )
✓ Regular Vertical Effective Travel – Z axis = 15,1/5 in / 40 cm
✓ Regular Cutting Capacity on bridge Horizontal Axis = 142 in / 3,5 mt x 78,1/2 in / 2 mt ( max. 161,1/2 in / 4,1 mt )
✓ Power Admitted on Cutting Motor 15 Kw ( 20 Hp ) / 30 Amp. ; 22 Kw ( 30 Hp )
✓ Approximate Weight – Starting on 13,700 lbs / 6,200 kilos ( kg )
✓ Height Required with rotative head saw – Starting on 130 in / 3,3 mt
✓ Inside distance between lateral rails – 208,1/2 inch / 5,3 meters to 236 inch / 6 meters ( using gamma 500 )
✓ Maximum cutting speed shift – 1,580 in / 40 mt by minute
✓ Admitted peripheral speed of the cutting – at 5Hz 28 or 35 mt/second (can set up with inverter)
✓ Headwaters admitted – regular 118 in / 3 mt , other measure available changing the monobloc concept.


Roundabout Saw Over Tilt Bench Monoframe
Working Types
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| Multiple Axes Movement At Same Time
Can make profiles using several axes, depending of the control system it’s possible execute programs generated on cad cam system outside or in proper cad on control machine, the cutting parameters can be changed on machine, the final work quality it’s defined by quantity of cross cut spacement |
Profiling With Horizontal Saw
Can do that in several systems, the most fast and cheaper it’s coordinate the automatic rotation bench supporting above 12tons with the cutting head, can also work with the horizontal saw mixing several axes or milling the stone |
Execute 90 Degrees Cutting Angle
In automatic execution can program both cutting sides |
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| Surface Profiling
With one axe movement each time can produce forms by draw in a proper program on the machine |
Tilting Saw For Angles Cutting
Theres two systems for angle cutting, the tilt head it’s the most cheaper, rentable and gives perfect finishing, the dual movement of axes can do the process also with the saw inclination axe |
Balustrade And Columns In Round Shape
Can do with proper cad program worked stones in several materials and also forms, like final quality, that one can be perfect, ready to polish |
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| Work Horizontal And Vertical
The saw can rotate and execute several cuttings on both angles |
Multi-Axis Work Can profile in as the draw |
Saw Round Profile
By proper program can program the diameter, the rope quantity, the proper higher, the final work quality |
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| Cutting And Cleaning Profiling
After the cutting process the system allows an stone cleaning process with the slow displacement of saw by several movements leaving an final work without stairs |
Automatic Cutting Process in Several Steps also Directions With an proper menu can program the saw work |
Movement on Total Oil Bath Ability Improve the time on movement parts and dispense the lubrication check up |
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| Additional Bench to Be Used On Times Between Main Execution
Improve production with an bench to be used as regular saw work, can be installed on rear or on side of the machine |
Final Polishing Work
After the cutting process it’s possible put the stone in an finishing machine witch can polishing the edges and put it in several shapes |
Primary Polishing Work Starting the material operation with polishing the surface following the cutting process also it’s possible adopt on an proper finishing machine. |
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| Carrossel Tool Change Provide the work with multi-tools, best to use on spindle |
The Hercules Series on Center Saw Rotate Head Over Tilt Bench
Best Optimize on Working Table

For each type of work, we have a more suitable bench solution
Tilt table for an easy load of slabs

Ideal for bridge crane loading and slab work up to 5cm, it is coated with marine wood, with hydraulic system, and can support weight without twisting. It is also possible to adopt the pneumatic inclination only to receive the slabs. It has an integral frame to allow the exchange for another workbench to work in the same space. The top base dimension starts on 118in / 3m and can be made until 157,1/2in / 4m or more with the hydraulic tilt if necessary.
Rollers table for rear unload or cutting on the dead times


This workbench allows the equipment to work non-stop between major jobs, gaining moments of material change. It can be supported by a loading / unloading robot, can use a system to lift the material in the cutting process, and even has several pneumatic pistons to align the material with the saw. Usually it comes with engine rolls. The width starts on 31,1/2 in / 80cm and the standard length is 118 in / 3m plus on main body plus the exit rollers until pallets, those bodies can be made until 236in / 6m and assemble it together.
Fixed table for rear cut or stand by materials


A table for working with rare loading/unloading robots that can be assembled with the roller bench carriage. In the case of small parts, the vacuum device will move the slabs, the length will be defined by the bridge, and the upper surface may be with metal frame, with rubber, wood and spinning balls.
Rotate bench to mirror faces

tarts with 51 in / 1,3 mt slab passage to admit the block saw work, can rotate if intend the slab to provide the face to face cutting, electric movement with full inversion of material
1/3 tilt table for high thickness

With this system, load with crane and leave room for more material at work, also the thick slabs will be received by a small table, but with strong elevation.
Table with vacuum cups

Made of aluminum or stainless-steel upper surface, depending on whether they will only work with the vacuum cups or receive materials directly on it, the dimensions will be adjusted to the bridge offset.
Slab movement system with gyratory balls

We have made several accessories to increase the potential of a specific job, such as a simple step-splitting stick or a U-frame for receiving multiple cubes or rustic bands, your idea will work.
One Cutting Head on Displacement RAM

Suitable for ALL heads IN ONE ram , can cut , polish , drill , edge faces and all more.
Sharing the Hercules Series by the use of an proper RAM with an centered cutting head, with the concerning on fast movements, easy rotations, precise positionnement.
The development focus in put all together, from the bridge until the center saw, we provide an fast machine over the tested elements.
Central cutting saw for an easy positioning by cnc system

✓ Diameter of Disc Admitted on Multi-work – 18 in / 45,5 cm to 23,1/2 inch ( in ) / 60 centimeters ( cm )
Maximum Cutting Height – 6,3/4 inch / 17 cm ( Minimum flange support 10 in / 255 mm )
✓ Diameter only with Vertical Ability – 28,1/2 inch ( in ) / 72,5 centimeters ( cm )
Two axes head with blocking system. Independent of motorization
The maximum disc diameter is of 43.1/4in / 1.100mm and the minimum disc diameter is defined by cutting car vertical displacement compensation. Main engine power admitted 15Kw / 20Hp or Max. 22Kw / 30Hp. If you work on with inverter control at regular 50Hz you can produces +100% of power
Pulleys assemble the mode to allow maximum of power all time on maximum diameter. Assembled with iso attachmentsupports 60% time working (saw flange + iso)
The minimum flange support is 11in / 280 mm with the pulleys system and 10in / 255mm on engine with the flange and iso attachment operate until 6,000 rpm
The maximum cutting capacity on the vertical saw is 12.1/8in / 41cm and cutting process on maximum disc diameter is by incremental spacing.
On this system the blocking of head position is by independent breaking system. With angle measure stop each 3 degrees and mechanical stoppers for rotation in 2/4 rotation plus indexing of 2nd axis by other breaking system (90º)
This tool will allow change the total cutting head on cutting car, increase the head rotation on each angle stop or continuous rotation and increase the head rotation on each angle stop or continuous rotation, by decreasing the working diameter or tool effort
Maximum vertical displacement on tecnical use the gamma 500 bridge , for more until 79 in / 2 mt use gamma 800
TWIN RAM WORKING SOLUTION WITH MIRROR WORK
For multipurpose use, this cutting head has two positioning axes to can have a huge flexibility. The position lock is mechanical, for use in the thick stone cutting and allow the use of large diameter, being be disable using a motor to control the positioning.
You can mount more than one type of motorization and, also, allows tool change for standard iso system.
The rotation of the shafts is performed on spherical ring bearing system for high load capacity.
Milling system with independent or on multiple head
Tool admissible set by weight depending of the iso attach size. Present a minimum tool length defined by cutting car vertical displacement compensation and the engine power admitted at 8,000 rpm 5.5Kw /7.5Hp until Max. 22Kw / 30Hp. Working on with inverter control at regular 50Hz produces +100% of power and 6,000 rpm with continuous service.
The cutting process on tool working is by incremental spacing or by power and the tool can be change by linear cabinet or in carrousel for small tools
With this is possible adjust the tool above the flange with vertical movement and have nclination working system on cutting car
More vertical displacement and power on gamma 800 until 79 in / 2 mt
An independent working vertical motorization that can be applied in together with other principal engine on same cutting head. With this solution you didn’t need much power, because this male the cutting function with smaller tolls. The operation is conjugate between engines. After disc cutting process, the after disc cutting process engine down and is positioned to complement the scheduled. Also, can be mounted as main, to perform multi-service operations using the automatic tool change.
Carousel tool change / linear head change
This system support 8 tools and are available for iso cone size 40 or 50. The distance between tools more than 6in / 15cm. It is indicated for fast tool change (like polishing and drilling operation). The process of changing cutting head allows monetize the maximum or the equipment. With the suitable choice of the head by type of work, you can use it on maximum power and efficiency. Embrace specifics solutions by works without forcing an engine to multipurpose use. Through tool change, you also can make all the needs for work on the rocks.
Gyratory with independent motorization
With a maximum disc diameter of 43 in / 1,1 mt and a minimum disc diameter defined by cutting car vertical displacement compensation this tool has a main engine that admitted 15 Kw ( 20 Hp ) or 22 Kw ( 30 Hp ) of power.
You can get the best work on granite by 22 Kw motor with pulies system on hard material, and also the best work on marble and limestone by 30 Kw / 40 Hp on special assemble & config. Working on with inverter control at regular 50Hz it allows produce +100% of power.
The minimum flange support is of 9.3/4in / 250mm or 11in / 280mm and the maximum cutting capacity on vertical saw is of 16,1/2 in / 42 cm
Change the total cutting head on travel RAM, front inclination until 46º (not be used on multi head assemble like saw & polishing), allow a 24/7 saw with the use of multiple heads and cut in 90º with stoppers or with the breaking system can stop in each degree, are everything you can get with this tool.
Also used on gamma 800 with more diameter or displacement and on twin rams
This cutting head solution lets operate with large diameters, getting adjust the rotations and keep the binary to the cut. The ram is designed for automatic use and allows switching with another for full-featured equipment functionality. The rotation system is oversized and can be assembled with mechanical lock or stop at various degrees. For highest performance and maximum power, use mechanical lock. When you need to index at a specific angle, use axis interpolation.
Iso system for tool adapting or accessories

A Solid Program with Single-Service and Pre-Forms Concept

With the internal use of cad system, machines can cut surfaces without external resources.
Defined the spacing between cuts

The distance limits, as the distance of the vertical cut in a protrusion (avoiding premature material removal) and the distance between cuts (as a way to speed up the process or improve the preparation for the final cleaning), are defined on the base drawing. This is something that can only be obtained in specific programs for the execution of stonework.
Can draw lines and arcs also ellipses

It’s possible make parameter adjustments, copy parts to add, delete zones, modify only a area, mirror, and work on a square grid.
Set all auto mode

Several functions are available to define how you want to do the job, as the cut distance above the knee or the cleaning distance above the drawing. It’s possible select cuts in double way, adjusting the performance to the material hardness. You can return a work that has been interrupted by a power failure.
Pre-view of cutting operation

With this view where a faster roughing operation can be performed, it’s possible make the cut simulation, and check where it will concern on the final, and can change the cut location to leave no defect in the finishing zone. It makes zoom, view the work in full view and shows the final finishing line.
3D view and extreme precision on final work

There is a simulator to view the work final aspect, and is very useful to show the final product to the client. The execution of the drawing can be performed in any position, with the simple the simple definition of the cutoff point and the operation can be multiplied. Also, the linear offset of cut is defined. All in order to maximize the available cutting area.
Final Work of granite cornice

An internal drawing program designed to be operated with great simplicity and that ensures most of the works, leaving the user to parameterize several variables in order to ensure the final quality and increase productivity. It’s possible make fast thinning as time optimizer followed by thinning to the desired height and with the final cleaning cut adjustment by close passages to the final product, ready to receive the surface finish.
The program claim is allowed operator without specific expertise on cad cam operate the equipment, leaving the option of more elaborate programs to be received by wi-fi or pen drive and operated by cycles in automatic execution.
Several Potential Allowing Extreme Final Works

With the constant intention of equipment to make the most of it, its development has the polyvalence of can be adapted with the factory needs. To fit in with the constant evolution of the market we have developed several separate accessories that can adapted, (depending of the frame base) in order to keep the equipment at its maximum performance. It is designed for a for full non-stop operation and maximum utilization of both installed capacity and working time. Therefore, whenever you are on hold you can do lengthy or for stock.
Exist the option of add more length on lateral travel rails, that will allow an rear bench, roller table, lathe assemble to support material to be cut in several stages, because the equipment has the ability to pause this operation for direct operation and operator intervention will be possible use the time between main work. Through multi-heads you can consider multi-operations, the same surface polishing, rear bench use to edge polishing or production of colunes.
Must consider the Hi-Tech Combi Bridge Saw with continuous rubber rug model.
Roller system to cutting stripes


Provides the output of cut stone or can increase production downtime by cutting feed strips. The dimensions and the rollers weight capacity can be defined as you intend. 31,1/2 in. / 80 cm ; 63 in. / 1,6 mt. ; 78,1/2 in. / 2mt. and 86,1/2 in. / 2,2 mt. For example, to polish strips, you can order a vacuum autoloader that is inserted above the rollers, and after the process is complete, remove it and insert another stone.
Rotating axis (lathe work with blocking system)

Can produce rounds, squares and other shapes. The regular dimensions are 118 in / 3 mt long with ability to work 19,1/2 in / 50 cm from a square shape (aprox.70 cm between corners), the best is use all capacity on travel RAM assemble an rear optimization or divide the rear space by an bench plus the lathe. We have available the lathe body until 394 in / 10 mt between supports on granite columns with two cutting heads, since 1982. To use on gamma 800 Hercules Series.

In complex jobs, you can apply a double branch to duplicate the process. The finishing work is completely clean and ready for surface treatment.

With a breaker system and an angle measuring system that can block all possibilities of allowing the saw to work, the entire body of the mechanism is removable and can be mounted on a concrete base or on a suitable worktable. The saw can work this way on many sides.

The switchboard can be mounted under the mechanism and can be autonomously transformed to perform other tasks manually or to insert it into multiple machines.
Multi service & multihead

The developed ram allows assemble multiple heads, that don’t need to work at same time but are assembled to complement the process. One will be the main head and the other can be ready to work as desired by changing the positioning. The main disk is lock on the top, but when down it will work on regular way. It can be for sawing, high-speed drilling, polishing, vacuum or clamp lift or to adjust another cutting body with wire saw or chain saw or moving bridge to move the stones. Depending the intent, you can change heads on moving bridge, you can work with multiple accessories on the bridge rail and can support multiple bridge systems to compliment itself. There are many options focused on increasing production, which can likewise work with multiple systems, offering multiple tasks, complementing the process or multiplying production.
The advantages of this tool include multiple identical heads on same the bridge, different heads on bridge, dual heads on one head, multiple head on multiple bridges and different tasks with several bridges.
For Details check information on Option Dedicated to Multi-Services on machines main menu.
Can Assemble the Bridge Saw Over Metallic Structure

A good equipment support is primordial for a maximum yield on cutting process effort. We have two metal columns models, that can be mounted, depending of the bridge width, the ram height and the available power. Above structural value is suggested that the mounted be made on concrete. Since 1985 we have been assembling with 30 horsepower and 44 amperes effort. After 2002 we started to provide a 236 in / 6m cutting bridge for 55 ampere shear effort or consequent ram movement inversions.
Monobloc Frame


Concept presented with an compact structure as a one-piece mono-block for easy installation and faster on-site equipment exchange, boasts thicker steel legs creates the monobloc, The main board separated from the machine to avoid vibrations and has easy access to programer screen. Maximize the cutting process with a precise and solid cut due to the use of the latest technology. It can be configured with one frame or multiple frames or only the continuation of lateral rails providing more bridge displacement for machines up to 43 inch ( in ) / 1,1 meters ( mt ) of the diameter and bridge length until 236 inch / 6 meters.
The Lateral Rails Over Metallic Structure, Make on Standard Hercules Series Design
Side pillars are a component of extremely important equipment. An anti-resonance system was developed in these. As a way of eliminating micro vibrations caused by tools, they release a chatter that alters precision parameters as well as measuring the incidence of small marks on the material. On side of the electrical panel we put a constant coverage monitoring in linear bearing, which applies on a support surface. This is a large size to receive the load caused by cutting effort. The linear bearing can move in full oil bath, without twisting maintain a constant alignment of the bridge for displacing the cutting head.
The laterals rails can assemble over metallic structure, monobloc frame

In all Hercules Series the construction is constant. We decided to do more and use it for small needs, because our focus is the high thickness cutting, we developed it to top effort and weight.
In all gamma the cables run along the pillar to be in perfect order to work on the bridge.
Use edge extensions to allow back space work

It can be supplied with back extension, which can receive the bridge to work on solutions like lathe. Roller bench, palletizer and more in the Increase Potential and Working Bench’s Menu.
Machined surfaces on every alignment parts and support

Working on oversized displacement linear bearing guide with two bearings allows the perfection in all positions and increases the displacement velocity. There are two separate boxes, one can work with oil bath and the other removes the projected mud.
Assembled rack on both sides with adjustment

The weight of the rails is always the same regardless of bridge stress positioning, traction and alignment. With an oversized construction, we guarantee perfection on the side rails as well as the inner rails. All adjustable in positioning and fixed by iron bolts, the rails move from bottom to top of the gear, machining at once, ensuring perfect alignment of parts for a long time.
The bridge body works above the rails with weight distribution

The bridge is made of a single solid component and mounts directly to displacement carriages located on side supports and connected to precision rails, and an entire axle connects the double rails by the gear. We guarantee perfect parallelism in all bridge positions. On the side pillars there are several surfaces prepared to receive the rail fastening adjustment, independent of the motorization measuring system, linear bases to receive the precision bearings and also the contact surfaces to avoid high stress lifting.
Stainless iron guards assemble

Can mount guards on stainless iron or bellows. We mount the bellows on small displacements, and the stainless 1/8 in. / 3 mm. in all others dimensions. On the top we screwed it and the displacement carriage has a bearing support to allow perfect movement on long distances.
Both pictures show the both sides. The interior has separate boxes to avoid the mud, for oil bath work, the side box has different dimensions on each side, on the mud side there is a system for removing resonance and on the other side the linear bearing guide for providing constant parallelism.
The conception of displacement cars on the rails is removable on assemble

We started using linear displacement bearing guides in 1993. Displacement systems have been developed and refined to increase the power of the cutting saw. The production is and to keeping equipment and finish quality.
Experience and knowledge enable us to ensure that this mechanism is the best option for exploring the equipment in all configurations with cutting benefits.
All equipments are total assembled on factory and subject into an exhausting test control

Small parameters are adjusted in the assembly process, parts are deposited in a transport box, plastics to cover the motors.
Assembled over concrete or metallic structure

The structure size of lateral displacement rails is always the same and can be mounted on the concrete with level screws and securing bolts. Additional elements are designed to be mounted on concrete as well but bolted to pillars.
Standard manufacture and procedures

Hercules Series pieces are designed in series to improve their quality as a product, part and component that will integrate the equipment and thus build reliably. If you think in profit and production 24/7 at full time, assemble by working process to ensure the well final product, and check every part after placing it on several components to send to final address.
Several Sizes, Same Concept to Accommodate the Multiple Cutting Heads

The concept of the Hercules series is to share components and the concept across gammas. With the development of cutting heads since 1985, where we produced the first vertical ram with an adjustable V-system, we have been improving the displacement of cutting cars to this day. Using dual coupling methods, we provide the best level for customer work, with robustness and versatility ram for a fast-displacement car. We have several displacement, robustness and body sizes options (as shown in the initial image) to optimize work, mixed with the head change system, everything can be done and eliminated.
Direct power on cutting saw


This cutting power solution provides maximum saw power. Limited to diameters until 29,1/2in / 725mm, we assure the best optimization of cutting process. The head can be supplied with various options as rotation, fixed or adopting the multiple head. It can be used with confidence to adopt the concept 24/7. (Described on proper Cutting Head menu).
Cutting engine directly connected to the disc, so that all available speed and torque can be used without loss of power, thus improving the cutting power. For low speed cutting, we mounted an inverter with one or two reduction levels of pulleys to increase torque.
Several lengths providing the best work capacity


Intend an bigger cutting effort can use the rotation head with blocking system at 0 / 90º or also the 360º rotation table
It can be used on the mono-frame structure for easy installation and faster on-site equipment exchange (for machines up to 29.1/2 in. / 725mm. of diameter or more depending of working materials choose).
The displacement of RAM is constantly supported on bridge cutting car


Increasing the height in the occupied space can adopt more length, change the way of cutting, more cutting diameter, optimize multiple head in the work area. Vertical linear bearing displacement support is selected in case of positioning speed improvement, or compensator weight need to increase repositioning needs. The guides are protected with mud guards and allow oil lubrication under correct conditions.
Several displacements on vertical ram

Displacement System Ideal
16 in / 400 mm V one passage cutting with high power
27,1/2 in / 700 mm V or Linear multiple heads , inclination head
35,1/2 in / 900 mm V or Linear diameter range of motion , inclination head
Technical Features

RAM type System Ideal
Cutting with specific disc V high power transmission
Multiple head work V or Linear the start of multi-purpose
Multiple head with high amplitude Linear high velocities and travel
Robustness and best optimization

The bridge shift carriage provides a perfect accessory for the vertical work ram.


Ram is mounted completely independent of the displacement car to allow future upgrades to do the work better.


Ram is improved with the best components such as a hydraulic weight compensator and a ball screw. All contact surfaces are machined, and the interior has an industrial shape focused on work performance, not beauty.
Over Conveyor Can Use Single or Twin Rams With Multi-Heads

About
It can be assembled with several options, making it the most profitable and precise cutting equipment.
Technical Features
✓ Diameter Of The Disc Permissible – 28,1/2 inch ( in ) / 72,5 cm
(vertical only – 51 in / 1,3mt)
✓ Diameter Using The Inclination Systems – 43 in / 1,1 mt
✓ Maximum cutting height – 16,1/2 inch / 42 cm or 19,11/16 in / 50 cm
✓ Vertical Displacement Regular – Z = until 18,5 in / 47 cm or:
27,1/2 in / 70 cm ; 43,1/2 in / 1,1 mt
✓ Cutting capacity Available Regular – Long = 2,1 mt ; Large = 3,7 mt
✓ Power Admitted on Cutting Motor – 15 kw / 20 Hp ; 22 Kw / 30 Hp
on special assemble & config. 30 Kw / 40 Hp
✓ Height required for operation – start on 145,1/2 in / 3,7 mt
✓ Inside distance between lateral rails – from 157,1/2 in / 4 mt
(regular: 208,1/2 inch / 5,3 meters)
to 236 inch / 6 meters ( using gamma 500 )
230 inch / 5,84 mt (special size into 20 feet container)
✓ Cutting displacement velocity’s – 65,1/2 foot / 20 mt by minute
or 121,1/2 foot / 37 mt by minute
✓ Admitted peripheral speed of the cutting – 28 to 50 mt/sec
(one will select with max. power on +/- 30%)
✓ Regular combi works – Rotating Axis on SPHERICAL LATHE Body
Produce rounds, squares and other shapes. The regular
dimensions are 118 in / 3 mt long with ability to
work 19,1/2 in / 50 cm. From a square shape, works
with one or two cutting heads.
EDGE POLISHER High Thickness shapes
Execute top face polishing and a max. thickness
height 4,3/4in / 12cm. Designed for thick polishing,
provide over heads change system.
ROLLER Bench to Stripes
Width starts on 31,1/2 in / 80cm and the standard
length is 118 in / 3mt plus on main body plus the
exit rollers until pallets, 236in / 6mt
Palletizer ROBOT , Tilt Bench , MULTI-Heads Exchange

Over Twin RAM Can Adopt Different Working Heads

About
Its ability to turn a piece capacity with its own design programe, means it can do grooves, square pieces, etc.
Technical Features

✓ Diameter of the disc permissible – 600mm to 725mm (900mm)
✓ Maximum cutting hight – 235mm (Falange 250mm)
✓ Vertical displacement minimum – Z= 470mm (for more optional)
✓ Cutting capacity – X= 4,000mm (for more optional)
✓ Power of main motor – 15 kw (20hp) / 30 Amp. ; 22kw (30Hp)
✓ Approximate minimum weight – 7,000Kg
✓ Maximum height required for operations – 3,9 meters
✓ Cutting displacement velocity’s – 20 mt/min.
✓ Minimum peripheral speed for cutting – 28 or 35mt/sec (can set up with inverter)

Central cutting saw for an easy positioning

Tilt table for an easy load of slabs

Ideal for bridge crane loading and slab work up to 5cm, it is coated with marine wood, with hydraulic system, and can support weight without twisting. It is also possible to adopt the pneumatic inclination only to receive the slabs. It has an integral frame to allow the exchange for another workbench to work in the same space. The top base dimension starts on 118in / 3m and can be made until 157,1/2in / 4m or more with the hydraulic tilt if necessary.
The Mono Frames Ready to Receive All Gamma 300 and Some Bigger on 500

Bridge length between lateral rails on frame Available cutting capacity
Interchangeable working heads provide maximum blade capacity (43 in / 1,1 mt)
236 inch / 6 meters (with the gamma 500 bridge assemble)
208.1/2 inch / 5,3 meters 128 inch / 3,25 meters on sandstone
( in the cut of granite by increment steps will be more )
16,3/4 in / 42 cm disc 43 in / 1,1 mt can work into the flange round
Will accommodate on frame the GAMMA 500 bridge this disc’s diameter without head change
For more length or admissible diameter on interchangeable cutting heads must see GAMMA 500 or 800
Bridge manufactured in 2 gammas (sizes) 300 and 500 to use on monobloc concept
Since 1993 we use this displacement system and in 2012 the oil bath capacity.
Serial production of well tested components used for several gamas

Surface treatment on metal components. Steel grit blasting grease removal, and thermally applied zinc coating. This protection is reinforced with an anti-deterioration / aging finish by means of an undercoat, a graphite rubber component layer and high gloss paint top. Hence, we guarantee maximum anti-corrosion protection against its common operating environments.
ALL EQUIPMENT STRUCTURE is designed in forged steel using MIG welding


Independent counting system on appropriate measuring rack. It is an equipment with protection guard and stainless-steel bellows, and that support bearings to keep maximum saw pressure on stone.
Fast and Easy

100% monoframe

Level, make the wire connection, water on, take final tests and work specific training, and it’s ready to work 24/7.
Testing on factory and final assemble on work place

All equipment is subject to a verification list at the end of production and in place with the assembly process.
Technical drawings are offered for better capacity utilization


Since deployment settings, work capacity and appropriate skills, we have an cabinet to solve your needs, from the factory space organization, the layout of the work, check in on site, we can provide the solutions to do a better job, environmental solutions, and profitable working.
Working and assemble manuals


We provide the work and assembly manual with simple design for everyone to understand.
Standard And Tested Components Offers Reliability

The Hercules series adopts the principle of using common parts by changing their sizes by gammas.
Standard Parts In:
Working tables

The intention is to indicate that the parts and components produced starting in a project were subjected to intensive tests over 50 thousand hours. In the Hercules series they are used according to a manufacturing plan, from individual design of the pieces to their join assembly, with an accessory or component that will be combined with other to get a reliable and cost-effective equipment, easy to operate and maintain, and usable to its full capacity either in production or in its profit.
Cutting heads

All the components are designed to be interchangeable between the Hercules Series. Is this the concept that we intend to present: developed, tested, interchangeable, capable of receiving various upgrades, potential for expansion either in power, and that allowing the accessory exchange.
Measure system with independent counting


Based on the concept of making full use of head swapping equipment for multitasking, on the same bridge can be mounted more than one ram model. It is possible with two side supports, with one of two powertrain systems, with two transmission systems or with one of two control systems, but always with the highest quality products.
Independent gear counting system, which increases reading accuracy without the use of transmission elements, allowing positioning of the displacement elements/axes with a maximum error of 2 tenths of a millimeter.
Junction box for shaft cables.
Automatic lubrication on all displacement points: water on/off automatic valve

The auxiliary components are also selected for their good operation and easy maintenance, and the security systems are assembled for easy identification and protection from events.
Power failure recovery (position and status memory) to continue working automatically, saving time and materials to be cut;
Automatic cut-off stop protection, if material gets stuck, slow down or at the end of the program;
Automatic axle stop/protection in case of mechanical anomalies during operation;
Displacement stops cease working to avoid programming or operation errors;
The equipment stops when opening the electrical panel;
Low voltage manual control switch to protect operator;
Electric protection by using magneto thermal switches (without fuses);
Regulated power supply, protecting low voltage circuits against power surges;
The equipment stops after encoder pulse count failure or contactor obstruction;
Horizontal displacements in oil bath capacity.
Automatic lubrication system with times, which allows keep the equipment lubricated at all its constant movement points, without the need operator interventions with oil pressure switch in case of pressure loss in the circuit.
The displacements can be fully embedded in oil bath, eliminating supervision and increasing time between periodic maintenance. Thus, allow increasing its lifetime.
Laser with continuous focus

Accessories with laser focus, allows the use of laser for better alignment of the initial positioning on the pieces to be cut. One of its features is the individual variable speed transmission, which allows for more precise adjustment of speed and position. This also has water shut-off valves fitted as standard unless otherwise requested.
Water pressure system control/protection on cables by cover mesh/pressure water pipes

Special electric cables with mesh sheathed, moved through the cable supporting rails. Measure Encoder component with braided wire mesh cables (counting system) to protect against power surges. The base installation also has inner lined water cables consisting of a mesh reinforced rubber hose inside. Shields and rails for collecting the oil coming from lubrication of material used for cutting. Water pressure switch to control cooling and washing of the saw. (Placed on top of pillar for greater accuracy).
Electric board disconnected of equipment

A pit dimensioned with spaced components and embedded screen. The plate is separated from the machine to avoid vibrations and has easy access, because it will be installed close to the floor. This electrical panel is built in our facilities in compliance with all CE regulations.
Electrical panel ventilation system with temperature control. Software under development to facilitate data entry and reading, based on operator feedback and questions. Mains fault detection system.
Standard components of well reputed brands


Using reputable brand components and applying operating concepts ensures full operation in the future.
Multiple benefits and aid capabilities:
Managing several pieces of equipment from a main computer in the office through ethernet (sending production orders);
Ability to receive and operate complex draws or cutting cycles programs;
Production / cost control through a total hour counter or by works, and a total area counter, by works or saw;
GSM or WEB text messaging system that lets you know that the job is done or if there are any errors in the cutting phase;
Signal emission to check the condition of equipment at a distance.
Machine Dimensions Overall Occupied Space


Equipment Read to Work Over Integral Chassis




The Standard Production Allows Increase Several Components in All Gammas
Radio control gives the operator more freedom of movement.

The flange is made to ensure that the pulleys system doesn’t reach the material.
The main screw is stainless steel.

An water projection fork in zinc treated iron is made to be removable
Allowing an easy change of the disc

Surface treatment is always done with a hot zinc projection base.
Metal side pillars are made in one piece.

An extension can be mounted to get close to the bench and provide smaller diameter discs.
This makes the equipment in the assembly taller to support larger diameters.

Water shields upon displacement of the rails may be provided to prevent the projection to the other side.
A support can be made to position the laser line above the cutting disc.

Centralized lubrication provided on plastic pipes with central connection elements.
Mesh reinforced rubber water hose, steel wire braided cables.

Water pressure switch to control cooling; Oil pressure switch in lubrication system, and air filters.
Junction box for axis cables and quick water connection.

Hydraulic compensators to provide an fast vertical displacement and also compensate for large saw diameters.

Flexible cables moved by the cable support rails.

The Hercules Series is designed to have the highest cutting capacity overdue.
In the front tilt, the whole ram makes the movement by an axle connected to the displacement carriage.

Flag crane for working with suction cups or tweezers.
You can set the time on arm, capacity, electric or manual movement.

Big dimension Linear displacement bearing guides are assembled to increase fast and steady.
We can supply concrete pillars pre-build.

Industrial panel to allow work in industrial environment.


Special order accessories, system in U shape to receive multi small stones.

Special order accessories, system in U shape to receive multi small stones.

Metallic frame with pine wood over to work by forklift and crane.
Copy system with electronic device to use on iron or wood mold.

Linear tool change for working with 50 or 40 iso heads.

The cover is automatic to protect from water projection.

Water treatment system
We produce various sizes, providing support for the entire factory water flow.
Stainless iron guard. Depending on the configuration we manufacture the protections for diameters of 28.1 / 2in / 725mm and 35.1 / 2in / 900mm in aluminum, and up to 43.1 / 4 in / 1.1 mt in surface treated iron or stainless steel.
For larger diameters, they are usually made of iron.
Adapt extended water protection.













































