A Solid Program with Capacity to Work Several Dimensions and Hardness

An design program to allow the easy use with all dates on specific screens, will increase the fast exchange of stones while the operator can supervising the priority dates.

Multiple slabs dimensions, also thickness can be edited

The menus show the head position as well the stones, that ones can be inserted in diverses shapes, also hardness or thickness, let introduce multiple pieces on the same space and program the order, the number of passages of each head or abrasive, in every instant can check basic parameters, change menus, pause the working cicles.
In every automation we have in mind, easy understand with maximum potential.

Bigger buttons with easy supervision inspections

As well tested program with the toughen Hercules Series, the equipment provides the polivalency with also the productivity.
Several menus, since the show of material position over the bench as well the measures of it. The speedo checks are easy to understand and provides the adjust of maximum potential.
Program designed to be operated with great simplicity and that ensures most of the works, leaving the user to parameterize several variables in order to ensure the final quality and increase productivity. It’s possible make fast cleaning as time optimizer or repeat several times the cicles to the desired quality and with the final polishing adjustment by use several ways on passages to the final product, ready to receive the mirror commentary.
The program claim is allowed operator without specific expertise on operate the equipment.

Several Potential Allowing Extreme Final Works

With the constant intention of equipment to make the most of it, its development has the polyvalence of can be adapted with the factory needs. To fit in with the constant evolution of the market we have developed several separate accessories that can adapted, anytime, in order to keep the equipment at its maximum performance. It is designed for a for full non-stop operation and maximum utilization of both installed capacity and working time. Therefore, whenever you are on hold you can do lengthy or for stock.  

Exist a second table that will be material to be cut in several stages, because the equipment has the ability to pause this operation for direct operation and operator intervention. Through multi-heads you can consider multi-operations, the same surface polishing or production of coating pipes. 

Roller system to movement stripes

Provides the output of cut stone or can increase production downtime by cutting feed strips. The dimensions and the rollers weight capacity can be defined as you intend. 31,1/2 in. / 80 cm  ;  63 in. / 1,6 mt.  ;  78,1/2 in. / 2mt. and 86,1/2 in. / 2,2 mt. For example, to polish strips, you can order a vacuum autoloader that is inserted above the rollers, and after the process is complete, remove it and insert another stone.

Can Set the Useful Displacement on Lateral’s Until 2×63 in / 2×1,6 mt

Linear Displacement Over Special Bearings

The bridge body works above the rails with weight distribution

The bridge is made of a single solid component and mounts directly to displacement carriages located on side supports and connected to precision rails, and an entire axle connects the double rails by the gear. We guarantee perfect parallelism in all bridge positions. On the side pillars there are several surfaces prepared to receive the rail fastening adjustment, independent of the motorization measuring system, linear bases to receive the precision bearings and also the contact surfaces to avoid high stress lifting.

The bridge body works above the rails with weight distribution
The weight of the rails is always the same regardless of bridge stress positioning, traction and alignment. With an oversized construction, we guarantee perfection on the side rails. All displacement racks are adjustable in positioning and fixed by iron bolts, that ones move from bottom to top of the gear, machining at once, ensuring perfect alignment of parts for a long time.

Stainless iron guards assemble

Can mount guards on stainless iron or bellows. We mount the bellows on small displacements, and the stainless 1/8 in. / 3 mm. in all others dimensions. On the top we screwed it and the displacement carriage has a bearing support to allow perfect movement on long distances.

Both pictures show the both sides. The interior has separate boxes to avoid the mud, for oil bath work, the side box has different dimensions on each side, on the mud side there is a system for removing resonance and on the other side the linear bearing guide for providing constant parallelism.

The conception of displacement cars on the rails is removable on assemble

We started using linear displacement bearing guides in 1993. Displacement systems have been developed and refined to increase the power of the cutting saw. The production is and to keeping equipment and finish quality.

Experience and knowledge enable us to ensure that this mechanism is the best option for exploring the equipment in all configurations with cutting benefits. 

All equipments are total assembled on factory and subject into an exhausting test control

 

Small parameters are adjusted in the assembly process, parts are deposited in a transport box, plastics to cover the motors. 

Machined surfaces on every alignment parts and support

Working on oversized displacement linear bearing guide with two bearings allows the perfection in all positions and increases the displacement velocity. There are two separate boxes, one can work with oil bath and the other removes the projected mud.

Standard manufacture and procedures

Hercules Series pieces are designed in series to improve their quality as a product, part and component that will integrate the equipment and thus build reliably. If you think in profit and production 24/7 at full time, assemble by working process to ensure the well final product, and check every part after placing it on several components to send to final address.

Primary thickness tune 43,1/4 in / 1,1 mt plates

Solutions to Provide More Working Freedom Around Polisher

For each type of work, we have a more suitable bench solution 

Tilt bench

Tilting bench to get the stone with vacuum system.
Will provide the continuous supply of slabs, the metallic rollers are motorized to move the material into the conveyor, with hydraulic tilt lift will allow hi thickness work, the movement of body is electric over rails.

Roller tables to provide more slabs

 

This workbench allows the equipment to work non-stop between major jobs, gaining moments of material change. It can be supported by a loading / unloading robot, can use a system to lift the material in the cutting process, and even has several pneumatic pistons to align the material with the saw. Usually it comes with engine rolls. The width starts on 31,1/2 in / 80cm and the standard length is 118 in / 3m plus on main body plus the exit rollers until pallets, those bodies can be made until 236in / 6m and assemble it together. 

Rotating table to provide twin slabs

Line Systems to Add Resine

Easy imersion system with 4 side pistons to move up and down the bench with slab

With all our Ranges we are Able to Offer a Total Choice

Bridge with several lengths as the heads assemble

Special demand length up to 472.1 / 2in / 12m to allow multiple stones in the same cutting motion. Since 1993 we use this displacement system and in 2012 the oil bath capacity.

Serial production of well tested components used for several gamas

ALL EQUIPMENT STRUCTURE is designed in forged steel using MIG welding

Independent counting system on appropriate measuring rack. It is an equipment with protection guard and stainless-steel bellows, and that support bearings to keep maximum saw pressure on stone. 

Fast and Easy

Testing on factory and final assemble on work place

 

 

All equipment is subject to a verification list at the end of production and in place with the assembly process.

 

Technical drawings are offered for better capacity utilization

Since deployment settings, work capacity and appropriate skills, we have an cabinet to solve your needs, from the factory space organization, the layout of the work, check in on site, we can provide the solutions to do a better job, environmental solutions, and profitable working.

 

Working and assemble manuals

 

We provide the work and assembly manual with simple design for everyone to understand.

Standard And Tested Components Offers Reliability

The Hercules series adopts the principle of using common parts by changing their sizes by gammas. 

Standard Parts In:

Automatic lubrication on all displacement points: water on/off automatic valve 

The auxiliary components are also selected for their good operation and easy maintenance, and the security systems are assembled for easy identification and protection from events. 

 Power failure recovery (position and status memory) to continue working automatically, saving time and materials to be cut;
Automatic cut-off stop protection, if material gets stuck, slow down or at the end of the program;
Automatic axle stop/protection in case of mechanical anomalies during operation;
Displacement stops cease working to avoid programming or operation errors;
The equipment stops when opening the electrical panel;
Low voltage manual control switch to protect operator;
Electric protection by using magneto thermal switches (without fuses);
Regulated power supply, protecting low voltage circuits against power surges;
The equipment stops after encoder pulse count failure or contactor obstruction;
Horizontal displacements in oil bath capacity. 

Automatic lubrication system with times, which allows keep the equipment lubricated at all its constant movement points, without the need operator interventions with oil pressure switch in case of pressure loss in the circuit. 

The displacements can be fully embedded in oil bath, eliminating supervision and increasing time between periodic maintenance. Thus, allow increasing its lifetime.

Water pressure system control/protection on cables by cover mesh/pressure water pipes 

Special electric cables with mesh sheathed, moved through the cable supporting rails. Measure Encoder component with braided wire mesh cables (counting system) to protect against power surges. The base installation also has inner lined water cables consisting of a mesh reinforced rubber hose inside. Shields and rails for collecting the oil coming from lubrication of material used for cutting. Water pressure switch to control cooling and washing of the saw. (Placed on top of pillar for greater accuracy).

Electric board disconnected of equipment

A pit dimensioned with spaced components and embedded screen. The plate is separated from the machine to avoid vibrations and has easy access, because it will be installed close to the floor. This electrical panel is built in our facilities in compliance with all CE regulations. 

Electrical panel ventilation system with temperature control. Software under development to facilitate data entry and reading, based on operator feedback and questions. Mains fault detection system. 

Standard components of well reputed brands

Using reputable brand components and applying operating concepts ensures full operation in the future.  

 Multiple benefits and aid capabilities: 

Managing several pieces of equipment from a main computer in the office through ethernet (sending production orders);
Ability to receive and operate complex draws or cutting cycles programs;
Production / cost control through a total hour counter or by works, and a total area counter, by works or saw;
GSM or WEB text messaging system that lets you know that the job is done or if there are any errors in the cutting phase; 

Signal emission to check the condition of equipment at a distance. 

Machine Dimensions Overall Occupied Space

Accommodate Slipping