A Solid Program with Single-Service and Pre-Forms Concept 

With the internal use of cad system, machines can cut surfaces without external resources. 

Defined the spacing between cuts

The distance limits, as the distance of the vertical cut in a protrusion (avoiding premature material removal) and the distance between cuts (as a way to speed up the process or improve the preparation for the final cleaning), are defined on the base drawing. This is something that can only be obtained in specific programs for the execution of stonework. 

Can draw lines and arcs also ellipses

It’s possible make parameter adjustments, copy parts to add, delete zones, modify only a area, mirror, and work on a square grid.  

Set all auto mode 

Several functions are available to define how you want to do the job, as the cut distance above the knee or the cleaning distance above the drawing. It’s possible select cuts in double way, adjusting the performance to the material hardness. You can return a work that has been interrupted by a power failure. 

Pre-view of cutting operation

With this view where a faster roughing operation can be performed, it’s possible make the cut simulation, and check where it will concern on the final, and can change the cut location to leave no defect in the finishing zone. It makes zoom, view the work in full view and shows the final finishing line. 

3D view and extreme precision on final work

There is a simulator to view the work final aspect, and is very useful to show the final product to the client. The execution of the drawing can be performed in any position, with the simple definition of the cutoff point and the operation can be multiplied. Also, the linear offset of cut is defined. All in order to maximize the available cutting area. 

Final Work of granite cornice

An internal drawing program designed to be operated with great simplicity and that ensures most of the works, leaving the user to parameterize several variables in order to ensure the final quality and increase productivity. It’s possible make fast thinning as time optimizer followed by thinning to the desired height and with the final cleaning cut adjustment by close passages to the final product, ready to receive the surface finish.

The program claim is allowed operator without specific expertise on cad cam operate the equipment, leaving the option of more elaborate programs to be received by wi-fi or pen drive and operated by cycles in automatic execution.

Dual Tilt System Allow an Unlimited Work

On Both Tilt’s Can execute From Deep to the Top. Horizontal cut position, allow automatic cycles and several disk diameter, with an rotating bench can make an fountain.

Head tilt until 90º

The cutting head with tilt option, can execute the cutting process in several degrees. Locking system is mechanical to allow high saw diameters. You can also adopt a breaker system to work with more angle options. In this case, the increase in power in the saw will decrease with the effort.

Download Technical PDF

Total ram inclination until 45º

Automatic spindle tilting system, programmable for angles from 0 to 45º, allowing cuts in granite with excellent finish (only available for equipment with saws up to 51 in / 1,3 mt diameter on gama 500, more diameter chose gama 800).

Allows mitre joint cut since 1 until 45 degrees with several cutting cycles, no scar the stone.

Several Potential Allowing Extreme Final Works

With the constant intention of equipment to make the most of it, its development has the polyvalence of can be adapted with the factory needs. To fit in with the constant evolution of the market we have developed several separate accessories that can adapted, anytime, in order to keep the equipment at its maximum performance. It is designed for a for full non-stop operation and maximum utilization of both installed capacity and working time. Therefore, whenever you are on hold you can do lengthy or for stock.  

Exist a second table that will be material to be cut in several stages, because the equipment has the ability to pause this operation for direct operation and operator intervention. Through multi-heads you can consider multi-operations, the same surface polishing or production of coating pipes. 

Roller system to cutting stripes

Provides the output of cut stone or can increase production downtime by cutting feed strips. The dimensions and the rollers weight capacity can be defined as you intend. 31,1/2 in. / 80 cm  ;  63 in. / 1,6 mt.  ;  78,1/2 in. / 2mt. and 86,1/2 in. / 2,2 mt. For example, to polish strips, you can order a vacuum autoloader that is inserted above the rollers, and after the process is complete, remove it and insert another stone. 

Rotating axis (lathe work with blocking system)

Can produce rounds, squares and other shapes. The regular dimensions are 118 in / 3 mt long with ability to work 19,1/2 in / 50 cm. From a square shape, the best for double bench rail machine is up 315in / 8m. We also made 394in/10m between supports on granite columns with two cutting heads, since 1982.

In complex jobs, you can apply a double branch to duplicate the process. The finishing work is completely clean and ready for surface treatment. 

With a breaker system and an angle measuring system that can block all possibilities of allowing the saw to work, the entire body of the mechanism is removable and can be mounted on a concrete base or on a suitable worktable. The saw can work this way on many sides. 

The switchboard can be mounted under the mechanism and can be autonomously transformed to perform other tasks manually or to insert it into multiple machines.

20 meters of table with 2 bridge working machines with rotation head

The maximum length we produce is 787,1/2in / 20m. It should be enough to transform the equipment with versatility, earn with the work and install the concept of multiple tasks. In this case, 2 rotating-head bridges process granite beams on a concrete-based pine wood table. In this case, while two rotating-head bridges process granite beams on a concrete-based pinewood table, the same saw calibrates them. Depending on the intention of increasing production, the material can be entered from the sides into rotating moving tables and work with two rams on a bridge or assemble several heads. 

Double working bench

With this setting can move the bridge over entire displacement rail and turn the both tables in a long journey. The work is programmed in separate for each table and can redefine it without stop the working saw process. The choose option of double bench can be by different types and don’t need to be on twin way. 

Multi disc assemble

With a long and reinforced shaft, you can mount 3 or 4 discs, depending of the diameter and main power. 

Multi service & multihead

The developed ram allows assemble multiple heads, that don’t need to work at same time but are assembled to complement the process. One will be the main head and the other can be ready to work as desired by changing the positioning. The main disk is lock on the top, but when down it will work on regular way. It can be for sawing, high-speed drilling, polishing, vacuum or clamp lift or to adjust another cutting body with wire saw or chain saw or moving bridge to move the stones. Depending the intent, you can change heads on moving bridge, you can work with multiple accessories on the bridge rail and can support multiple bridge systems to compliment itself. There are many options focused on increasing production, which can likewise work with multiple systems, offering multiple tasks, complementing the process or multiplying production. 

The advantages of this tool include multiple identical heads on same the bridge, different heads on bridge, dual heads on one head, multiple head on multiple bridges and different tasks with several bridges.

 For Details check information on Option Dedicated to Multi-Services on machines main menu.

Stripes cutting with horizontal disc

The two saw ram heads on the same bridge let you remove the streaks with a quick and easy process. You can decide the type of printhead to be mounted as a supplementary job on ram, as the polishing, drilling or others, as described in the appropriate menu.

Multi disc on bridge

To increase the cutting capacity over set distances, you can mount multiple saws on the same body, which will allow an entire axis to insert the discs. These will be powered by a main engine with belt system to transmit the correct rotations. This system can be mounted on gamma 500 bridge or gamma 800 bridge, or on double concept bridge, depending on the intention. The start on gamma 500 is 19,1/2 in / 500 mm with 40Hp / 30Kw and maximum on gamma 800 is 125 Hp / 90 Kw or up to 220 Hp /160 Kw on double bridge or this gamma depending of discs quantity.

 The workbench can be made with options to increase work progress through a separate attachment or a suitable workbench, as the ball system easily moves the slots or parts of it to the entire pine-wood bench. 

Vacuum accessories, rotation systems, forklift loading space and more are presented in the Working Bench menu. 

Can Assemble the Bridge Saw Over Metallic Structure

A good equipment support is primordial for a maximum yield on cutting process effort. We have two metal columns models, that can be mounted, depending of the bridge width, the ram height and the available power. Above structural value is suggested that the mounted be made on concrete. Since 1985 we have been assembling with 30 horsepower and 44 amperes effort. After 2002 we started to provide a 236 in / 6m cutting bridge for 55 ampere shear effort or consequent ram movement inversions. 

Metallic pillars

The metallic pillars are constructed as a single piece in order to increase the structural resistance and it are supported and fixed on a firm base, ensuring optimal performance. Regarding the surface treatment it is cleaned with steel shot, hot zinc plated and painted with three layers paint.

For operation with cutting operation, limited by maximum height and length. 

You can mount accessories supports on the side, as material position markers or as a basis for laser focus. The position of the electric cabinet can be defined by the basic direction of water projection. 

All the equipment works on the pillars. Outside, this support the remaining elements, as water valves, pressure controls, lubrication systems and cable carriers and water hoses. These pillars are suitable to use with double ram, because the effort movement follow the structure length. They are provided with a maximum length of 334,1/2 in / 8,5m and a total height of 98 inches / 2,5 meters. 

Mixed Pillars

Can be suggested an only metallic pillar for situations of greater effort or as a way to assemble elements such, as workbenches. 

Reinforced Pillars

These pillars are structurally larger on inside. The support base is wider and are suitable for use high ram, constant repositioning movements of the head, and when greater height is desired for placement of the cutting bridge. 

All Hercules Serie can be mount on metallic pillars, being conditioned by height, width and power, but the maximum diameter and the placement of the control board don’t compromise it. Normally, the pillars are provided until 82,1/2 in / 2,1 m diameter. 

The bridge to the ram displacement is positioned over the tops of the pillars, that are constructed in vertical. The cable carriers and water pipes are fixed directly, and the electric board can be aggregated, but to eliminate vibrations normally it is positioned separately, requiring longer power cables, also the command can be assemble on middle of machine providing an direct view to the working progress. 

Concrete Pillars

It is getting the maximum stability with displacement of the assembly rails for concrete pillars. Designed to be easy to construct, it requires accurate distances and alignments, and without this precision isn’t possible use the maximum power. All Hercules Serie can be mount on this format. 

Two tables with open pillars on the side allows the operator to view the work on the outside. Two twin rams with 300 in / 7,6 m, or longer until using 787.1 / 2 in / 20 mt lines which is available depending on the range from approximately 730 in / 18.5 mt to 756 in / 19.2 mt. This length will be fully utilized to monetize the cutting process and reduce downtime. 

Through these tested solutions we aim to maximize the available factory space for increased production. Can be delivered an equipment to works with maximum useful height, length or width. The equipment should be designed to eliminate turnaround times and get the maximum cutting power on the material to work, getting a maximum production. Normally, our deliveries are conditioned by the capacity of the diamond segment and the resonance of the cutting plate. 

The most demanding ranges and use of rams are designed to also be placed on concrete pillars. It is conceivable dimensions of the range in order to mount on already installed pillars. Over-range dimensions can be designed to be mounted on columns already installed. Concrete or granite countertops can be applied where leveling is achieved by the equipment in surface grinding cycles. We make available concrete pre-built for an easy initial assembly.

The concrete construction must be solid, large upon request and the iron shafts must be out to weld the set screws.

On concrete pre-build

The upper surface must be correctly aligned and leave the gaps open to allow mounting and closing after equipment testing 

Can Set the Displacement on Lateral’s Until 787.1/2 in / 20 meters

Side pillars are a component of extremely important equipment. An anti-resonance system was developed in these. As a way of eliminating micro vibrations caused by tools, they release a chatter that alters precision parameters as well as measuring the incidence of small marks on the material. On side of the electrical panel we put a constant coverage monitoring in linear bearing, which applies on a support surface. This is a large size to receive the load caused by cutting effort. The linear bearing can move in full oil bath, without twisting maintain a constant alignment of the bridge for displacing the cutting head. 

Assembled rack on both sides with adjustment

The weight of the rails is always the same regardless of bridge stress positioning, traction and alignment. With an oversized construction, we guarantee perfection on the side rails as well as the inner rails. All adjustable in positioning and fixed by iron bolts, the rails move from bottom to top of the gear, machining at once, ensuring perfect alignment of parts for a long time. 

The bridge body works above the rails with weight distribution

The bridge is made of a single solid component and mounts directly to displacement carriages located on side supports and connected to precision rails, and an entire axle connects the double rails by the gear. We guarantee perfect parallelism in all bridge positions. On the side pillars there are several surfaces prepared to receive the rail fastening adjustment, independent of the motorization measuring system, linear bases to receive the precision bearings and also the contact surfaces to avoid high stress lifting. 

The laterals rails can assemble over metallic structure, monobloc frame

In all Hercules Series the construction is constant. We decided to do more and use it for small needs, because our focus is the high thickness cutting, we developed it to top effort and weight. 

In all gamma the cables run along the pillar to be in perfect order to work on the bridge. 

Stainless iron guards assemble

Can mount guards on stainless iron or bellows. We mount the bellows on small displacements, and the stainless 1/8 in. / 3 mm. in all others dimensions. On the top we screwed it and the displacement carriage has a bearing support to allow perfect movement on long distances.

Both pictures show the both sides. The interior has separate boxes to avoid the mud, for oil bath work, the side box has different dimensions on each side, on the mud side there is a system for removing resonance and on the other side the linear bearing guide for providing constant parallelism.

The conception of displacement cars on the rails is removable on assemble

We started using linear displacement bearing guides in 1993. Displacement systems have been developed and refined to increase the power of the cutting saw. The production is and to keeping equipment and finish quality.

Experience and knowledge enable us to ensure that this mechanism is the best option for exploring the equipment in all configurations with cutting benefits. 

All equipments are total assembled on factory and subject into an exhausting test control

 

Small parameters are adjusted in the assembly process, parts are deposited in a transport box, plastics to cover the motors. 

Machined surfaces on every alignment parts and support

Working on oversized displacement linear bearing guide with two bearings allows the perfection in all positions and increases the displacement velocity. There are two separate boxes, one can work with oil bath and the other removes the projected mud.

Assembled over concrete or metallic structure

The structure size of lateral displacement rails is always the same and can be mounted on the concrete with level screws and securing bolts. Additional elements are designed to be mounted on concrete as well but bolted to pillars. 

Use edge extensions to allow back space work 

It can be supplied with back extension, which can receive the bridge to work on solutions like lathe. Roller bench, palletizer and more in the Increase Potential and Working Bench’s Menu.

Standard manufacture and procedures

Hercules Series pieces are designed in series to improve their quality as a product, part and component that will integrate the equipment and thus build reliably. If you think in profit and production 24/7 at full time, assemble by working process to ensure the well final product, and check every part after placing it on several components to send to final address.

Several Sizes, Same Concept to Accommodate the Multiple Cutting Heads 

The concept of the Hercules series is to share components and the concept across gammas. With the development of cutting heads since 1985, where we produced the first vertical ram with an adjustable V-system, we have been improving the displacement of cutting cars to this day. Using dual coupling methods, we provide the best level for customer work, with robustness and versatility ram for a fast-displacement car. We have several displacement, robustness and body sizes options (as shown in the initial image) to optimize work, mixed with the head change system, everything can be done and eliminated.

Direct power on cutting saw 

This cutting power solution provides maximum saw power. Limited to diameters until 29,1/2in / 725mm, we assure the best optimization of cutting process. The head can be supplied with various options as rotation, fixed or adopting the multiple head. It can be used with confidence to adopt the concept 24/7. (Described on proper Cutting Head menu).

Cutting engine directly connected to the disc, so that all available speed and torque can be used without loss of power, thus improving the cutting power. For low speed cutting, we mounted an inverter with one or two reduction levels of pulleys to increase torque.

Several lengths providing the best work capacity 

Pulley transmission to allow the best power on saw 

-We mount the engine on the left or right side depending on the water projection. With the correct pulley size, power is supplied to the saw at most. With the V-system in vertical displacement, the ram is more adherent, allowing perfect alignment. The ram system is always used on discs over 35.1 / 2in / 900mm. 

The displacement of RAM is constantly supported on bridge cutting car

Increasing the height in the occupied space can adopt more length, change the way of cutting, more cutting diameter, optimize multiple head in the work area. Vertical linear bearing displacement support is selected in case of positioning speed improvement, or compensator weight need to increase repositioning needs. The guides are protected with mud guards and allow oil lubrication under correct conditions.

Double pulley system increasing the torque 

The ultimate ram in displacements over 79in/2m can mount weight compensator, work with multiple heads, has a double pulley with high saw diameters. Also, can mount linear bearings on side guides and make the production level. This equipment exists since 2004 and can be used for several works as it offers travel and safety.

Several displacements on vertical ram 

Displacement              System         Ideal
16 in / 400 mm                 V             one passage cutting with high power
27,1/2 in / 700 mm          V             or Linear      multiple heads , inclination head
35,1/2 in / 900 mm         V              or Linear      diameter range of motion , inclination head
43,1/2 in / 1,1 mt              V              or Linear      multiple work
Above 79 in / 2 mt       Linear         high diameters , multiple heads with top optimization

Technical Features

RAM type                                                System                         Ideal
Cutting with specific disc                          V                               high power transmission
Multiple head work                                    V or Linear             the start of multi-purpose
Multiple head with high amplitude        Linear                      high velocities and travel
High diameters                                           V or Linear              depending of configuration

Robustness and best optimization

The bridge shift carriage provides a perfect accessory for the vertical work ram.

Ram is mounted completely independent of the displacement car to allow future upgrades to do the work better.

Ram is improved with the best components such as a hydraulic weight compensator and a ball screw. All contact surfaces are machined, and the interior has an industrial shape focused on work performance, not beauty.

Production Line With Multi-Discs

With polishing at finish.
Custom made, design and development of specific machines by order, with the use of Hercules Series components or Dedicated Project we are able to provide an solution to specific work.

Production Line With Multi-Discs

With multi-wire cutting and option of polishing or bushing at end.
Custom made, design and development of specific machines by order, with the use of Hercules Series components or Dedicated Project we are able to provide an solution to specific work.

Production Line With Saws

Can increase the automation with loaders, exit benchs and prepare the displacement rails with enough length to receive multiple bridges

Best Optimize on Working Table

For each type of work, we have a more suitable bench solution 

The automatic rotation in the bench allows to stop in each degree (only with pc)

The automatic rotary table allows configuration at all angles, with degree accuracy to hundredths. Continuous movement of profile with head tilted. Rotation is done on a crown cage ball bearing and tested to support stones over twelve tons. The lock is pneumatic. 

 Ideal for forklift loading without primary alignment. After forklift work, the operator can shift to the desired alignment and start the work rotation angles from there. This equipment has reinforced arms to allow more lateral support and a large diameter bearing assembly for stability. The tooth crown rotates with a gear connected to a gearbox, and the locking system is pneumatic with piston work. All surface to assemble the components is machined on the various parts and the break track. The automatic lubrication system pump introduces oil into the moving parts. 

This automatic rotation began to be provided in 1995, and we have developed various closure modes depending on the intended work since then. These options can be installed with mechanical stoppers to be faster. Those ones can allow 3/4 of turn or 1/4, with continuous mode will work without stoppers. The surface has 118in / 3m by 71in / 1,8m with the side arms, the working height start on 29,1/2in / 75cm plus the concrete to elevate from water on floor. 

Manual rotation with lock of each 45º ( 8 breaking )

Possibility of mounting manual indexing every 45 degrees, in this mode will support above 6 tons. 

 Similar to the automatic model, it rotates on a round machined surface and has eight bearing assemblies, among which the locking system with a reinforced and bolted shaft, each working with the ability to exchange the lockers. You can insert over the top base of pine wood or a metal frame to change the material at work. The surface has 118in / 3m by 71in / 1,8m with the side arms, the working height start on 16,1/2in / 42cm plus the concrete to elevate from water on floor. 

Continuous rotation bench allowing 32 tons.

Ideal for transferring materials out of the machine without interruptions. The rotation is electric and works on a fabricated ring, on the outside or the base of the must. he ring is on conical shape to provide of 98,1/2in / 2,5mt and can assemble side arms to provide 118 in / 3m, the working height start on 29,1/2in / 75cm with the train rail on concrete to elevate from water on floor. 

Moving bench allowing 32 tons

Often used to transfer block from outside into the machine, it is also a solution to be used on the second bench with the exchange of workspace on another table to provide multi-head work used with metering system on stationary saw machines. The surface has 98,1/2 in / 2,5 mt by 59in / 1,5m and can assemble side arms to provide 78,1/ 2 in / 2 mt, the working height start on 19,1/2in / 50cm with the train rail on concrete to elevate from water on floor. 

It has an easy wheel access through a bolted axle, a machined button surface to receive gearbox, and also axle on the wheels. It works with carriage on a pair of sprockets. This model started shipping in 1988 and it was designed to be simple to handle and to able to incorporate the various saw models. It has a solid structure, built in several sleepers to ensure the installation of weights in all positions. 

Fixed and square table with top rotation.
 

Ideal for working with large quantities of small strips, the square top allows you to position material and process longer in automatic execution. The maximum upper square is 137,1/2 in / 3,5 mt with a rotation base of 78,1/2in / 2m where a crown bearing is mounted in the center to provide rotation due to the size and weight of the upper bench, the process is not fast but accurate, The height starts at 19.1 / 2in / 50cm, and the entire seat is fixed to the floor by simply rotating the top table and not moving sideways. 

Tilt table for an easy load of slabs

Ideal for bridge crane loading and slab work up to 5cm, it is coated with marine wood, with hydraulic system, and can support weight without twisting. It is also possible to adopt the pneumatic inclination only to receive the slabs. It has an integral frame to allow the exchange for another workbench to work in the same space. The top base dimension starts on 118in / 3m and can be made until 157,1/2in / 4m or more with the hydraulic tilt if necessary.

Rollers table for rear unload or cutting on the dead times

This workbench allows the equipment to work non-stop between major jobs, gaining moments of material change. It can be supported by a loading / unloading robot, can use a system to lift the material in the cutting process, and even has several pneumatic pistons to align the material with the saw. Usually it comes with engine rolls. The width starts on 31,1/2 in / 80cm and the standard length is 118 in / 3m plus on main body plus the exit rollers until pallets, those bodies can be made until 236in / 6m and assemble it together. 

Exchangeable table with metallic frame

This mechanism allows to load several slabs at the same time in the forklift. Its metal frame allows for safe transport, and also with side supports to allow movement by a crane. With this system can increase machine work, have various types of stone or work in process. the top is lined with pine wood, and the regular dimensions are 149,1/2in / 3,8m by 78,1/2in / 2m.

Fixed table for rear cut or stand by materials

A table for working with rare loading/unloading robots that can be assembled with the roller bench carriage. In the case of small parts, the vacuum device will move the slabs, the length will be defined by the bridge, and the upper surface may be with metal frame, with rubber, wood and spinning balls.

1/3 tilt table for high thickness

With this system, load with crane and leave room for more material at work, also the thick slabs will be received by a small table, but with strong elevation.

Table with vacuum cups

Made of aluminum or stainless-steel upper surface, depending on whether they will only work with the vacuum cups or receive materials directly on it, the dimensions will be adjusted to the bridge offset.

Fixed table for using with gyratory heads 

Great for working with heavy materials, allowing easy forklift loading, and receiving a wooden or metal workbench for processing large materials with less weight or brittleness. The table is fixed and does not rotate and can take the incline system between beams.

Slab movement system with gyratory balls 

We have made several accessories to increase the potential of a specific job, such as a simple step-splitting stick or a U-frame for receiving multiple cubes or rustic bands, your idea will work.

With all our Ranges we are Able to Offer a Total Choice

Bridge length between support walls Available cutting capacity
Interchangeable shaving heads provide maximum blade capacity (51in/ 1.3m) 

295,1/2 inch / 7,5 meters
275,1/2 inch / 7 meters                                                       191 inch / 4,85 meters on sandstone
240 inch     / 6,10 meters
208.1/2 inch / 5,3 meters                                                   124 inch / 3,15 meters on sandstone

( in the cut of granite by increment steps will be more )
19,11/16 in / 50 cm                                                               disc 1,3 mt   With security system

Will accommodate on GAMA 500 this disc’s diameter using the bloc saw concept (without head change)
23,5/8 in  / 60 cm                                                                 disc 1,6 mt   With security system
27,9/16 in / 70 cm                                                                 disc 1,8 mt   With security system
33 in / 84 cm                                                                          disc 2,1 mt   With security system
( on special and vertical )    disc 2,3 mt  37 in / 94 cm    With security system
For more length or admissible diameter on interchangeable cutting heads must see GAMA 800

Bridge manufactured in 3 gamas (sizes) 300 , 500 , 800

Special demand length up to 472.1 / 2in / 12m to allow multiple stones in the same cutting motion. Since 1993 we use this displacement system and in 2012 the oil bath capacity.

Serial production of well tested components used for several gamas

ALL EQUIPMENT STRUCTURE is designed in forged steel using MIG welding

Independent counting system on appropriate measuring rack. It is an equipment with protection guard and stainless-steel bellows, and that support bearings to keep maximum saw pressure on stone. 

Fast and Easy

Assemble in 6 steps

Raise the bridge to the side-shift cars, bolt all sides of the bridge and check movement manually and without friction. Mount components and accessories on ram. Take final tests and work specific training, and it’s ready to work 24/7.

Testing on factory and final assemble on work place

All equipment is subject to a verification list at the end of production and in place with the assembly process.

Technical drawings are offered for better capacity utilization

Since deployment settings, work capacity and appropriate skills, we have an cabinet to solve your needs, from the factory space organization, the layout of the work, check in on site, we can provide the solutions to do a better job, environmental solutions, and profitable working.

Working and assemble manuals

We provide the work and assembly manual with simple design for everyone to understand.

Custom Solutions From Hercules Series Components

The Hercules series adopts the principle of using common parts by changing their sizes by gammas.

Developing of solutions with the use of already made components.
Custom made, design and development of specific machines by order, with the use of Hercules Series components or Dedicated Project we are able to provide an solution to specific work.

Standard Parts In:

Working tables

The intention is to indicate that the parts and components produced starting in a project were subjected to intensive tests over 50 thousand hours. In the Hercules series they are used according to a manufacturing plan, from individual design of the pieces to their join assembly, with an accessory or component that will be combined with other to get a reliable and cost-effective equipment, easy to operate and maintain, and usable to its full capacity either in production or in its profit.

Cutting heads

All the components are designed to be interchangeable between the Hercules Series. Is this the concept that we intend to present: developed, tested, interchangeable, capable of receiving various upgrades, potential for expansion either in power, and that allowing the accessory exchange.

Measure system with independent counting

Based on the concept of making full use of head swapping equipment for multitasking, on the same bridge can be mounted more than one ram model. It is possible with two side supports, with one of two powertrain systems, with two transmission systems or with one of two control systems, but always with the highest quality products. 

 Independent gear counting system, which increases reading accuracy without the use of transmission elements, allowing positioning of the displacement elements/axes with a maximum error of 2 tenths of a millimeter. 

Junction box for shaft cables. 

Automatic lubrication on all displacement points: water on/off automatic valve 

The auxiliary components are also selected for their good operation and easy maintenance, and the security systems are assembled for easy identification and protection from events. 

 Power failure recovery (position and status memory) to continue working automatically, saving time and materials to be cut;
Automatic cut-off stop protection, if material gets stuck, slow down or at the end of the program;
Automatic axle stop/protection in case of mechanical anomalies during operation;
Displacement stops cease working to avoid programming or operation errors;
The equipment stops when opening the electrical panel;
Low voltage manual control switch to protect operator;
Electric protection by using magneto thermal switches (without fuses);
Regulated power supply, protecting low voltage circuits against power surges;
The equipment stops after encoder pulse count failure or contactor obstruction;
Horizontal displacements in oil bath capacity. 

Automatic lubrication system with times, which allows keep the equipment lubricated at all its constant movement points, without the need operator interventions with oil pressure switch in case of pressure loss in the circuit. 

The displacements can be fully embedded in oil bath, eliminating supervision and increasing time between periodic maintenance. Thus, allow increasing its lifetime. 

Laser with continuous focus

Accessories with laser focus, allows the use of laser for better alignment of the initial positioning on the pieces to be cut. One of its features is the individual variable speed transmission, which allows for more precise adjustment of speed and position. This also has water shut-off valves fitted as standard unless otherwise requested.

Water pressure system control/protection on cables by cover mesh/pressure water pipes 

Special electric cables with mesh sheathed, moved through the cable supporting rails. Measure Encoder component with braided wire mesh cables (counting system) to protect against power surges. The base installation also has inner lined water cables consisting of a mesh reinforced rubber hose inside. Shields and rails for collecting the oil coming from lubrication of material used for cutting. Water pressure switch to control cooling and washing of the saw. (Placed on top of pillar for greater accuracy).

Electric board disconnected of equipment

A pit dimensioned with spaced components and embedded screen. The plate is separated from the machine to avoid vibrations and has easy access, because it will be installed close to the floor. This electrical panel is built in our facilities in compliance with all CE regulations. 

Electrical panel ventilation system with temperature control. Software under development to facilitate data entry and reading, based on operator feedback and questions. Mains fault detection system. 

Standard components of well reputed brands

Using reputable brand components and applying operating concepts ensures full operation in the future.  

 Multiple benefits and aid capabilities: 

Managing several pieces of equipment from a main computer in the office through ethernet (sending production orders);
Ability to receive and operate complex draws or cutting cycles programs;
Production / cost control through a total hour counter or by works, and a total area counter, by works or saw;
GSM or WEB text messaging system that lets you know that the job is done or if there are any errors in the cutting phase; 

Signal emission to check the condition of equipment at a distance. 

Foot Print

Accommodate Slipping

The Standard Production Allows Increase Several Components in All Gammas 

Radio control gives the operator more freedom of movement.

The flange is made to ensure that the pulleys system doesn’t reach the material.
The main screw is stainless steel. 

An water projection fork in zinc treated iron is made to be removable
Allowing an easy change of the disc

Surface treatment is always done with a hot zinc projection base.
Metal side pillars are made in one piece.

An extension can be mounted to get close to the bench and provide smaller diameter discs.
This makes the equipment in the assembly taller to support larger diameters. 

Water shields upon displacement of the rails may be provided to prevent the projection to the other side.
A support can be made to position the laser line above the cutting disc. 

Centralized lubrication provided on plastic pipes with central connection elements.
Mesh reinforced rubber water hose, steel wire braided cables.

Water pressure switch to control cooling; Oil pressure switch in lubrication system, and air filters.
Junction box for axis cables and quick water connection. 

Hydraulic compensators to provide an fast vertical displacement and also compensate for large saw diameters.

Flexible cables moved by the cable support rails.
Over a long distance, a base bracket with rollers is mounted to improve travel. 

The ultimate ram in Hercules Series more of 78,1/2in / 2m of vertical displacement
With compensator, can work with multi tools and assemble disc until 137,1/2in / 3,5m 

The displacement carriage makes the connection between the bridge and the ram.It is possible that the proper displacement carriage tilts the ram on the side. 

The Hercules Series is designed to have the highest cutting capacity overdue.
In the front tilt, the whole ram makes the movement by an axle connected to the displacement carriage. 

Flag crane for working with suction cups or tweezers.
You can set the time on arm, capacity, electric or manual movement. 

Big dimension Linear displacement bearing guides are assembled to increase fast and steady.
We can supply concrete pillars pre-build. 

Water projection stopper with rotation movement to increase the displacement length.

Industrial panel to allow work in industrial environment.

Pine wood bench to work with forklift or allow the small diameters work. 
Size: 5,1/2in / 14cm high and 118in / 3m by 70,3/4in / 1,8m 

Block Tilt Bench

Special order accessories, system in U shape to receive multi small stones.

Metallic frame with pine wood over to work by forklift and crane.
Copy system with electronic device to use on iron or wood mold. 

Linear tool change for working with 50 or 40 iso heads.

The cover is automatic to protect from water projection.

Water treatment system 

We produce various sizes, providing support for the entire factory water flow. 

 Stainless iron guard. Depending on the configuration we manufacture the protections for diameters of 28.1 / 2in / 725mm and 35.1 / 2in / 900mm in aluminum, and up to 43.1 / 4 in / 1.1 mt in surface treated iron or stainless steel. 

For larger diameters, they are usually made of iron.
Adapt extended water protection.