Multi-Wire Saw Over an Ring Frame

About
Allows cutting several blocks of different dimensions and stone types simultaneously. Greater cut capacity using less space, no need for huge foundations.
The Gantry structure allow an perfect union of all components, since the lateral twin pillars connected over creating an perfect ring, that supports the vertical travel shafts connected into the wheels support car, that ones are moved by gearbox to allow the slow displacement on cutting process and also improves the fast velocity to make the repositioning.
The equipment uses an monoframe structure fixed, with the displacement on measures over an moving bench.
Can be used to multi materials cutting process, the wire speed can be change by the inverter and the easy open of the doors allow an fast and easy change of the diamond wires if necessary.
The process can be set to vertical cuttings.
Based on robustness this equipment are able to cut the must hard granites in the world.
It provides an industrial console to enter the various cutting dimensions and allows controlling the cutting speed by checking the wire’s tension. Also allows the return of the cut at maximum speed. There are various types of bench for the best working situation.
Technical Features
MULTI-MATERIAL WORK WITH LONG LENGTH ABILITY
✓ Wheel diameter – std = 78,1/2 inch (in) / 2 meters (mt)
optional = 90,1/2 in / 2,3 mt or 98,1/2 in / 2,5 mt
✓ Max. wheel height – 78,1/2 in / 2 mt = 78,1/4 in / 1,99 mt
90,1/2 in / 2,3 mt = 90 in / 2,29 mt (vertical process)
✓ Standard cutting capacity between wheels – 145 in / 3,7 mt
✓ Traction engine power – 15 Kw (20 Hp) / 22 kW (30 Hp)
✓ Approximate minimum weight – 16,700 lbs / 7,600 Kilos (Kg)
✓ Required max. height – 173,1/2 in / 4,4 mt + rising wheels
✓ Maximum distance reachable guide wheel – 31,1/2 in / 80 cm
✓ Maximum travel speed cut – 70,1/2 in/hour / 1,8 mt/hour
✓ Maximum ascent rate – 52,1/2 in/minute / 1,34 mt/minute
✓ Peripheral speed for cutting – 787 to 1,500 in/second
20 to 38 (or 38 to 50) mt/second
✓ Hydraulic pressure exerted on the wire – 24 to 45 bar
(adjustable and fixed on 1 value)
✓ Permissible wire length – 709 to 736 in / 18 to 18.7 mt
✓ Displacement rails – 216,1/2 in / 5,6 to 78,1/2 in / 20 mt
236 in / 6 mt ; 334,1/2 in / 8,5 mt ; 393,1/2 in / 10 mt

Working Types
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Wire Saw cutting process With one or multiple cables will execute the slab cutting process, the must high height or length saw process |
Multi-Wire developed to high thickness Saw
Best Optimize on Working Table
For each type of work, we have a more suitable bench solution
Continuous rotation bench allowing 32 tons.
Ideal for transferring materials out of the machine without interruptions. The rotation is electric and works on a fabricated ring, on the outside or the base of the must. he ring is on conical shape to provide of 98,1/2in / 2,5mt and can assemble side arms to provide 118 in / 3m, the working height start on 29,1/2in / 75cm with the train rail on concrete to elevate from water on floor.
Measure system on moving benchs with encoder coupled with an wheel with rubber pressed by an aligned spring to work directly over the rail.
Moving bench allowing 32 tons
Often used to transfer block from outside into the machine, it is also a solution to be used on the second bench with the exchange of workspace on another table to provide multi-head work used with metering system on stationary saw machines. The surface has 98,1/2 in / 2,5 mt by 59in / 1,5m and can assemble side arms to provide 78,1/ 2 in / 2 mt, the working height start on 19,1/2in / 50cm with the train rail on concrete to elevate from water on floor.
It has an easy wheel access through a bolted axle, a machined button surface to receive gearbox, and also axle on the wheels. It works with carriage on a pair of sprockets. This model started shipping in 1988 and it was designed to be simple to handle and to able to incorporate the various saw models. It has a solid structure, built in several sleepers to ensure the installation of weights in all positions.
The working option with Several Wires at same time
Our development inside over high thickness slab production
✓ Max. cutting height – 78,1/2 in / 2 mt = 78,1/4 in / 1,99 mt
90,1/2 in / 2,3 mt = 90,1/4 in / 2,29 mt
✓ Standard cutting capacity between wheels – 145 in / 3,7 mt
Over Long Rails The Horizontal Saw Produce Better Cutting Quality
Assemble lateral cable support wheels can displace the total equipment on lateral over rail and provide an cut with maximum capacity, better quality and maximum work dimensions
Fast and Easy
Quarry Assemble
Put the rails on level, measure, fix it and with an fork loader just put the monoframe above.
Testing on factory and final assemble on work place
All equipment is subject to a verification list at the end of production and in place with the assembly process.
Technical drawings are offered for better capacity utilization
Since deployment settings, work capacity and appropriate skills, we have an cabinet to solve your needs, from the factory space organization, the layout of the work, check in on site, we can provide the solutions to do a better job, environmental solutions, and profitable working.
Working and assemble manuals
We provide the work and assembly manual with simple design for everyone to understand.
Machine Dimensions Overall Occupied Space
Accommodate Slipping
The Standard Production Allows Increase Several Components in All Gammas
Block Tilt Bench
Special order accessories, system in U shape to receive multi small stones.
Industrial panel to allow work in industrial environment.
Must remember the high diameter on wheels let the wire turn with less curve providing more working hours and help the cable heat.