A Solid Program with Capacity to Work Several Dimensions and Hardness

An design program to allow the easy use with all dates on specific screens, will increase the fast exchange of stones while the operator can supervising the priority dates.

Multiple slabs dimensions, also thickness can be edited

The menus show the head position as well the stones, that ones can be inserted in diverses shapes, also hardness or thickness, let introduce multiple pieces on the same space and program the order, the number of passages of each head or abrasive, in every instant can check basic parameters, change menus, pause the working cicles.
In every automation we have in mind, easy understand with maximum potential.

Bigger buttons with easy supervision inspections

As well tested program with the toughen Hercules Series, the equipment provides the polivalency with also the productivity.
Several menus, since the show of material position over the bench as well the measures of it. The speedo checks are easy to understand and provides the adjust of maximum potential.
Program designed to be operated with great simplicity and that ensures most of the works, leaving the user to parameterize several variables in order to ensure the final quality and increase productivity. It’s possible make fast cleaning as time optimizer or repeat several times the cicles to the desired quality and with the final polishing adjustment by use several ways on passages to the final product, ready to receive the mirror commentary.
The program claim is allowed operator without specific expertise on operate the equipment.

An travel Ram with vertical displacement as well lateral tilt

With the correct displacement conjuged on lateral tilt system we offer the possiblity to work diferents angles, also round shapes.
The travel Ram is from our twin head, as we comment our intend is configurate all Hercules Series as tested components in robusts solutions for industry.
With the ability to displacement over linear bearings on special guides the equipment promises be fast, with easy manutention and profitable.
Multi works, multi materials, multi highs, multi heads and if intend multi rams

Multiple slabs dimensions, also thickness can be edited

Several Potential Allowing Extreme Final Works

With the constant intention of equipment to make the most of it, its development has the polyvalence of can be adapted with the factory needs. To fit in with the constant evolution of the market we have developed several separate accessories that can adapted, anytime, in order to keep the equipment at its maximum performance. It is designed for a for full non-stop operation and maximum utilization of both installed capacity and working time. Therefore, whenever you are on hold you can do lengthy or for stock.  

Exist a second table that will be material to be cut in several stages, because the equipment has the ability to pause this operation for direct operation and operator intervention. Through multi-heads you can consider multi-operations, the same surface polishing or production of coating pipes.

Linear Head Change

Can set up one or two lines of Heads, 6 in each one, the cover is in stainless steel and closes when equipment is on working area. Can define the heads type as calibrators, plate polisher or the several abrasives rough.

Roller system to movement stripes

Provides the output of cut stone or can increase production downtime by cutting feed strips. The dimensions and the rollers weight capacity can be defined as you intend. 31,1/2 in. / 80 cm  ;  63 in. / 1,6 mt.  ;  78,1/2 in. / 2mt. and 86,1/2 in. / 2,2 mt. For example, to polish strips, you can order a vacuum autoloader that is inserted above the rollers, and after the process is complete, remove it and insert another stone.

20 meters of table with 2 bridge working machines with rotation head

The maximum length we produce is 787,1/2in / 20m. It should be enough to transform the equipment with versatility, earn with the work and install the concept of multiple tasks. In this case, 2 rotating-head bridges process granite beams on a concrete-based pine wood table. In this case, while two rotating-head bridges process granite beams on a concrete-based pinewood table, the same saw calibrates them. Depending on the intention of increasing production, the material can be entered from the sides into rotating moving tables and work with two rams on a bridge or assemble several heads.

Multi service & multihead

The developed ram allows assemble multiple heads, that don’t need to work at same time but are assembled to complement the process. One will be the main head and the other can be ready to work as desired by changing the positioning. The main disk is lock on the top, but when down it will work on regular way. It can be for sawing, high-speed drilling, polishing, vacuum or clamp lift or to adjust another cutting body with wire saw or chain saw or moving bridge to move the stones. Depending the intent, you can change heads on moving bridge, you can work with multiple accessories on the bridge rail and can support multiple bridge systems to compliment itself. There are many options focused on increasing production, which can likewise work with multiple systems, offering multiple tasks, complementing the process or multiplying production. 

The advantages of this tool include multiple identical heads on same the bridge, different heads on bridge, dual heads on one head, multiple head on multiple bridges and different tasks with several bridges.

 For Details check information on Option Dedicated to Multi-Services on machines main menu.

Can Assemble the Bridge Polisher Over Metallic Structure

A good equipment support is primordial for a maximum yield on cutting process effort. We have two metal columns models, that can be mounted, depending of the bridge width, the ram height and the available power. Above structural value is suggested that the mounted be made on concrete. Since 1985 we have been assembling with 30 horsepower and 44 amperes effort. After 2002 we started to provide a 236 in / 6m cutting bridge for 55 ampere shear effort or consequent ram movement inversions. 

Metallic pillars

The metallic pillars are constructed as a single piece in order to increase the structural resistance and it are supported and fixed on a firm base, ensuring optimal performance. Regarding the surface treatment it is cleaned with steel shot, hot zinc plated and painted with three layers paint.

 

For operation with cutting operation, limited by maximum height and length. 

You can mount accessories supports on the side, as material position markers or as a basis for laser focus. The position of the electric cabinet can be defined by the basic direction of water projection. 

All the equipment works on the pillars. Outside, this support the remaining elements, as water valves, pressure controls, lubrication systems and cable carriers and water hoses. These pillars are suitable to use with double ram, because the effort movement follow the structure length. They are provided with a maximum length of 334,1/2 in / 8,5m and a total height of 98 inches / 2,5 meters. 

Mixed Pillars

Can be suggested an only metallic pillar for situations of greater effort or as a way to assemble elements such, as workbenches. 

Reinforced Pillars

These pillars are structurally larger on inside. The support base is wider and are suitable for use high ram, constant repositioning movements of the head, and when greater height is desired for placement of the cutting bridge. 

All Hercules Serie can be mount on metallic pillars, being conditioned by height, width and power, but the maximum diameter and the placement of the control board don’t compromise it. Normally, the pillars are provided until 82,1/2 in / 2,1 m diameter. 

The bridge to the ram displacement is positioned over the tops of the pillars, that are constructed in vertical. The cable carriers and water pipes are fixed directly, and the electric board can be aggregated, but to eliminate vibrations normally it is positioned separately, requiring longer power cables, also the command can be assemble on middle of machine providing an direct view to the working progress. 

Concrete Pillars

It is getting the maximum stability with displacement of the assembly rails for concrete pillars. Designed to be easy to construct, it requires accurate distances and alignments, and without this precision isn’t possible use the maximum power. All Hercules Serie can be mount on this format. 

Two tables with open pillars on the side allows the operator to view the work on the outside. Two twin rams with 300 in / 7,6 m, or longer until using 787.1 / 2 in / 20 mt lines which is available depending on the range from approximately 730 in / 18.5 mt to 756 in / 19.2 mt. This length will be fully utilized to monetize the cutting process and reduce downtime. 

Through these tested solutions we aim to maximize the available factory space for increased production. Can be delivered an equipment to works with maximum useful height, length or width. The equipment should be designed to eliminate turnaround times and get the maximum cutting power on the material to work, getting a maximum production. Normally, our deliveries are conditioned by the capacity of the diamond segment and the resonance of the cutting plate. 

The most demanding ranges and use of rams are designed to also be placed on concrete pillars. It is conceivable dimensions of the range in order to mount on already installed pillars. Over-range dimensions can be designed to be mounted on columns already installed. Concrete or granite countertops can be applied where leveling is achieved by the equipment in surface grinding cycles. We make available concrete pre-built for an easy initial assembly.

The concrete construction must be solid, large upon request and the iron shafts must be out to weld the set screws.

On concrete pre-build

 

The upper surface must be correctly aligned and leave the gaps open to allow mounting and closing after equipment testing.

Can Set the Displacement on Lateral’s Until 787.1/2 in / 20 meters

Side pillars are a component of extremely important equipment. An anti-resonance system was developed in these. As a way of eliminating micro vibrations caused by tools, they release a chatter that alters precision parameters as well as measuring the incidence of small marks on the material. On side of the electrical panel we put a constant coverage monitoring in linear bearing, which applies on a support surface. This is a large size to receive the load caused by cutting effort. The linear bearing can move in full oil bath, without twisting maintain a constant alignment of the bridge for displacing the cutting head. 

Assembled rack on both sides with adjustment

The weight of the rails is always the same regardless of bridge stress positioning, traction and alignment. With an oversized construction, we guarantee perfection on the side rails as well as the inner rails. All adjustable in positioning and fixed by iron bolts, the rails move from bottom to top of the gear, machining at once, ensuring perfect alignment of parts for a long time. 

The bridge body works above the rails with weight distribution

The bridge is made of a single solid component and mounts directly to displacement carriages located on side supports and connected to precision rails, and an entire axle connects the double rails by the gear. We guarantee perfect parallelism in all bridge positions. On the side pillars there are several surfaces prepared to receive the rail fastening adjustment, independent of the motorization measuring system, linear bases to receive the precision bearings and also the contact surfaces to avoid high stress lifting. 

The laterals rails can assemble over metallic structure, monobloc frame

In all Hercules Series the construction is constant. We decided to do more and use it for small needs, because our focus is the high thickness cutting, we developed it to top effort and weight. 

In all gamma the cables run along the pillar to be in perfect order to work on the bridge. 

Stainless iron guards assemble

Can mount guards on stainless iron or bellows. We mount the bellows on small displacements, and the stainless 1/8 in. / 3 mm. in all others dimensions. On the top we screwed it and the displacement carriage has a bearing support to allow perfect movement on long distances.

Both pictures show the both sides. The interior has separate boxes to avoid the mud, for oil bath work, the side box has different dimensions on each side, on the mud side there is a system for removing resonance and on the other side the linear bearing guide for providing constant parallelism.

The conception of displacement cars on the rails is removable on assemble

We started using linear displacement bearing guides in 1993. Displacement systems have been developed and refined to increase the power of the cutting saw. The production is and to keeping equipment and finish quality.

Experience and knowledge enable us to ensure that this mechanism is the best option for exploring the equipment in all configurations with cutting benefits. 

All equipments are total assembled on factory and subject into an exhausting test control

 

Small parameters are adjusted in the assembly process, parts are deposited in a transport box, plastics to cover the motors. 

Machined surfaces on every alignment parts and support

Working on oversized displacement linear bearing guide with two bearings allows the perfection in all positions and increases the displacement velocity. There are two separate boxes, one can work with oil bath and the other removes the projected mud.

Assembled over concrete or metallic structure

The structure size of lateral displacement rails is always the same and can be mounted on the concrete with level screws and securing bolts. Additional elements are designed to be mounted on concrete as well but bolted to pillars. 

Use edge extensions to allow back space work 

It can be supplied with back extension, which can receive the bridge to work on solutions like lathe. Roller bench, palletizer and more in the Increase Potential and Working Bench’s Menu.

Standard manufacture and procedures

Hercules Series pieces are designed in series to improve their quality as a product, part and component that will integrate the equipment and thus build reliably. If you think in profit and production 24/7 at full time, assemble by working process to ensure the well final product, and check every part after placing it on several components to send to final address.

Can adopt a double table or different benches 

Best Optimize on Working Table

For each type of work, we have a more suitable bench solution 

Tilt table for an easy load of slabs

Ideal for bridge crane loading and slab work up to 5cm, it is coated with marine wood, with hydraulic system, and can support weight without twisting. It is also possible to adopt the pneumatic inclination only to receive the slabs. It has an integral frame to allow the exchange for another workbench to work in the same space. The top base dimension starts on 118in / 3m and can be made until 157,1/2in / 4m or more with the hydraulic tilt if necessary.

Rotate bench to mirror faces

tarts with 51 in / 1,3 mt slab passage to admit the block saw work, can rotate if intend the slab to provide the face to face cutting, electric movement with full inversion of material

Rollers table for rear unload or cutting on the dead times

This workbench allows the equipment to work non-stop between major jobs, gaining moments of material change. It can be supported by a loading / unloading robot, can use a system to lift the material in the cutting process, and even has several pneumatic pistons to align the material with the saw. Usually it comes with engine rolls. The width starts on 31,1/2 in / 80cm and the standard length is 118 in / 3m plus on main body plus the exit rollers until pallets, those bodies can be made until 236in / 6m and assemble it together. 

1/3 tilt table for high thickness

With this system, load with crane and leave room for more material at work, also the thick slabs will be received by a small table, but with strong elevation.

Fixed table for using with gyratory heads 

 

Great for working with heavy materials, allowing easy forklift loading, and receiving a wooden or metal workbench for processing large materials with less weight or brittleness. The table is fixed and does not rotate and can take the incline system between beams.

Tilt Bench Over Monoframe Bridge

With all our Ranges we are Able to Offer a Total Choice

Bridge length between support walls
295,1/2 inch / 7,5 meters        (just over gamma 500 assembling)
208.1/2 inch / 5,3 meters    (with the gamma 300 bridge assemble)
189 inch     / 4,8 meters    (with the gamma 300 bridge assemble)
230 inch    / 5,84 meters   (special size into 20 feet container)

Bridge manufactured in 3 gamas (sizes) 300 , 500 , 800

Special demand length up to 472.1 / 2in / 12m to allow multiple stones in the same cutting motion. Since 1993 we use this displacement system and in 2012 the oil bath capacity.

Serial production of well tested components used for several gamas

ALL EQUIPMENT STRUCTURE is designed in forged steel using MIG welding

Independent counting system on appropriate measuring rack. It is an equipment with protection guard and stainless-steel bellows, and that support bearings to keep maximum saw pressure on stone. 

Fast and Easy

Assemble in 6 steps

 

Raise the bridge to the side-shift cars, bolt all sides of the bridge and check movement manually and without friction. Mount components and accessories on ram. Take final tests and work specific training, and it’s ready to work 24/7.

 

Testing on factory and final assemble on work place

 

 

All equipment is subject to a verification list at the end of production and in place with the assembly process.

 

Technical drawings are offered for better capacity utilization

Since deployment settings, work capacity and appropriate skills, we have an cabinet to solve your needs, from the factory space organization, the layout of the work, check in on site, we can provide the solutions to do a better job, environmental solutions, and profitable working.

 

Working and assemble manuals

 

We provide the work and assembly manual with simple design for everyone to understand.

 Standard And Tested Components Offers Reliability

The Hercules series adopts the principle of using common parts by changing their sizes by gammas. 

Standard Parts In:

Working tables

The intention is to indicate that the parts and components produced starting in a project were subjected to intensive tests over 50 thousand hours. In the Hercules series they are used according to a manufacturing plan, from individual design of the pieces to their join assembly, with an accessory or component that will be combined with other to get a reliable and cost-effective equipment, easy to operate and maintain, and usable to its full capacity either in production or in its profit.

Cutting heads

All the components are designed to be interchangeable between the Hercules Series. Is this the concept that we intend to present: developed, tested, interchangeable, capable of receiving various upgrades, potential for expansion either in power, and that allowing the accessory exchange.

Measure system with independent counting

Based on the concept of making full use of head swapping equipment for multitasking, on the same bridge can be mounted more than one ram model. It is possible with two side supports, with one of two powertrain systems, with two transmission systems or with one of two control systems, but always with the highest quality products. 

 Independent gear counting system, which increases reading accuracy without the use of transmission elements, allowing positioning of the displacement elements/axes with a maximum error of 2 tenths of a millimeter. 

Junction box for shaft cables. 

Automatic lubrication on all displacement points: water on/off automatic valve 

The auxiliary components are also selected for their good operation and easy maintenance, and the security systems are assembled for easy identification and protection from events. 

 Power failure recovery (position and status memory) to continue working automatically, saving time and materials to be cut;
Automatic cut-off stop protection, if material gets stuck, slow down or at the end of the program;
Automatic axle stop/protection in case of mechanical anomalies during operation;
Displacement stops cease working to avoid programming or operation errors;
The equipment stops when opening the electrical panel;
Low voltage manual control switch to protect operator;
Electric protection by using magneto thermal switches (without fuses);
Regulated power supply, protecting low voltage circuits against power surges;
The equipment stops after encoder pulse count failure or contactor obstruction;
Horizontal displacements in oil bath capacity. 

Automatic lubrication system with times, which allows keep the equipment lubricated at all its constant movement points, without the need operator interventions with oil pressure switch in case of pressure loss in the circuit. 

The displacements can be fully embedded in oil bath, eliminating supervision and increasing time between periodic maintenance. Thus, allow increasing its lifetime. 

Water pressure system control/protection on cables by cover mesh/pressure water pipes 

Special electric cables with mesh sheathed, moved through the cable supporting rails. Measure Encoder component with braided wire mesh cables (counting system) to protect against power surges. The base installation also has inner lined water cables consisting of a mesh reinforced rubber hose inside. Shields and rails for collecting the oil coming from lubrication of material used for cutting. Water pressure switch to control cooling and washing of the saw. (Placed on top of pillar for greater accuracy).

Electric board disconnected of equipment

A pit dimensioned with spaced components and embedded screen. The plate is separated from the machine to avoid vibrations and has easy access, because it will be installed close to the floor. This electrical panel is built in our facilities in compliance with all CE regulations. 

Electrical panel ventilation system with temperature control. Software under development to facilitate data entry and reading, based on operator feedback and questions. Mains fault detection system. 

Standard components of well reputed brands

Using reputable brand components and applying operating concepts ensures full operation in the future.  

 Multiple benefits and aid capabilities: 

Managing several pieces of equipment from a main computer in the office through ethernet (sending production orders);
Ability to receive and operate complex draws or cutting cycles programs;
Production / cost control through a total hour counter or by works, and a total area counter, by works or saw;
GSM or WEB text messaging system that lets you know that the job is done or if there are any errors in the cutting phase; 

Signal emission to check the condition of equipment at a distance. 

Machine Dimensions Overall Occupied Space

Accommodate Slipping

The Standard Production Allows Increase Several Components in All Gammas 

Radio control gives the operator more freedom of movement.

Surface treatment is always done with a hot zinc projection base.
Metal side pillars are made in one piece.

Water shields upon displacement of the rails may be provided to prevent the projection to the other side.
A support can be made to position the laser line above the cutting disc. 

Centralized lubrication provided on plastic pipes with central connection elements.
Mesh reinforced rubber water hose, steel wire braided cables.

Water pressure switch to control cooling; Oil pressure switch in lubrication system, and air filters.
Junction box for axis cables and quick water connection. 

Flexible cables moved by the cable support rails.
Over a long distance, a base bracket with rollers is mounted to improve travel. 

With compensator, can work with multi tools and assemble disc until 137,1/2in / 3,5m 

The displacement carriage makes the connection between the bridge and the ram.It is possible that the proper displacement carriage tilts the ram on the side.
Big dimension Linear displacement bearing guides are assembled to increase fast and steady.

The Hercules Series is designed to have the highest cutting capacity overdue.
In the front tilt, the whole ram makes the movement by an axle connected to the displacement carriage. 

Flag crane for working with suction cups or tweezers.
You can set the time on arm, capacity, electric or manual movement. 

Industrial panel to allow work in industrial environment.

Linear tool change for working with 50 or 40 iso heads.

 

The cover is automatic to protect from water projection.

Water treatment system 

An perfect finish work need clean water, by the use of Silo we can improve the process.
We produce various sizes, providing support for the entire factory water flow.