Head Polishing System

Head polishing system

Can execute top face polishing in high trickiness, and a diameter of the plates permissible – 120mm, with maximum thickness height of 120mm. Designed for thick polishing, it was removed from the top polishing equipment in order to monetize the equipment, making it multipurpose and with potential to perform the works with the required power and structure, for a perfect granite finish. The equipment has specific programming screens to configure the polishing cycles.

Automatic tool change

Carousel tool change

This system support 8 tools and are available here on polish head work for iso cone size 40. The distance between tools more than 6 in / 15 cm. It is indicated for abrasive changes cycles. The process of changing cutting head allows monetize the maximum or the equipment. With the suitable choice of the head by type of work, you can use it on maximum power and efficiency. Embrace specifics solutions by works without forcing an engine to multipurpose use. Through tool change, you also can make all the needs for work on the rocks.

Fast and Easy

100% monoframe

Level, make the wire connection, water on, take final tests and work specific training, and it’s ready to work 24/7.

Testing on factory and final assemble on work place

 

All equipment is subject to a verification list at the end of production and in place with the assembly process.

Technical drawings are offered for better capacity utilization

Since deployment settings, work capacity and appropriate skills, we have an cabinet to solve your needs, from the factory space organization, the layout of the work, check in on site, we can provide the solutions to do a better job, environmental solutions, and profitable working.

Working and assemble manuals

We provide the work and assembly manual with simple design for everyone to understand.

Common Parts

The Hercules series adopts the principle of using common parts by changing their sizes by gammas. 

Standard Parts In:

Working tables

The intention is to indicate that the parts and components produced starting in a project were subjected to intensive tests over 50 thousand hours. In the Hercules series they are used according to a manufacturing plan, from individual design of the pieces to their join assembly, with an accessory or component that will be combined with other to get a reliable and cost-effective equipment, easy to operate and maintain, and usable to its full capacity either in production or in its profit.

Commun Components

All the components are designed to be interchangeable between the Hercules Series. Is this the concept that we intend to present: developed, tested, interchangeable, capable of receiving various upgrades, potential for expansion either in power, and that allowing the accessory exchange.

Measure system with independent counting

Based on the concept of making full use of head swapping equipment for multitasking, on the same bridge can be mounted more than one ram model. It is possible with two side supports, with one of two powertrain systems, with two transmission systems or with one of two control systems, but always with the highest quality products. 

 Independent gear counting system, which increases reading accuracy without the use of transmission elements, allowing positioning of the displacement elements/axes with a maximum error of 2 tenths of a millimeter. 

Junction box for shaft cables. 

Automatic lubrication on all displacement points: water on/off automatic valve 

The auxiliary components are also selected for their good operation and easy maintenance, and the security systems are assembled for easy identification and protection from events. 

 Power failure recovery (position and status memory) to continue working automatically, saving time and materials to be cut;
Automatic cut-off stop protection, if material gets stuck, slow down or at the end of the program;
Automatic axle stop/protection in case of mechanical anomalies during operation;
Displacement stops cease working to avoid programming or operation errors;
The equipment stops when opening the electrical panel;
Low voltage manual control switch to protect operator;
Electric protection by using magneto thermal switches (without fuses);
Regulated power supply, protecting low voltage circuits against power surges;
The equipment stops after encoder pulse count failure or contactor obstruction;
Horizontal displacements in oil bath capacity. 

Automatic lubrication system with times, which allows keep the equipment lubricated at all its constant movement points, without the need operator interventions with oil pressure switch in case of pressure loss in the circuit. 

The displacements can be fully embedded in oil bath, eliminating supervision and increasing time between periodic maintenance. Thus, allow increasing its lifetime. 

Laser with continuous focus

Accessories with laser focus, allows the use of laser for better alignment of the initial positioning on the pieces to be cut. One of its features is the individual variable speed transmission, which allows for more precise adjustment of speed and position. This also has water shut-off valves fitted as standard unless otherwise requested.

Water pressure system control/protection on cables by cover mesh/pressure water pipes 

Special electric cables with mesh sheathed, moved through the cable supporting rails. Measure Encoder component with braided wire mesh cables (counting system) to protect against power surges. The base installation also has inner lined water cables consisting of a mesh reinforced rubber hose inside. Shields and rails for collecting the oil coming from lubrication of material used for cutting. Water pressure switch to control cooling and washing of the saw. (Placed on top of pillar for greater accuracy).

Electric board disconnected of equipment

A pit dimensioned with spaced components and embedded screen. The plate is separated from the machine to avoid vibrations and has easy access, because it will be installed close to the floor. This electrical panel is built in our facilities in compliance with all CE regulations. 

Electrical panel ventilation system with temperature control. Software under development to facilitate data entry and reading, based on operator feedback and questions. Mains fault detection system. 

Standard components of well reputed brands

Using reputable brand components and applying operating concepts ensures full operation in the future.  

 Multiple benefits and aid capabilities: 

Managing several pieces of equipment from a main computer in the office through ethernet (sending production orders);
Ability to receive and operate complex draws or cutting cycles programs;
Production / cost control through a total hour counter or by works, and a total area counter, by works or saw;
GSM or WEB text messaging system that lets you know that the job is done or if there are any errors in the cutting phase; 

Signal emission to check the condition of equipment at a distance. 

Foot Print

Equipment Read to Work Over Integral Chassis

The Standard Production Allows Increase Several Components in All Gammas 

Radio control gives the operator more freedom of movement.

The flange is made to ensure that the pulleys system doesn’t reach the material.
The main screw is stainless steel. 

An water projection fork in zinc treated iron is made to be removable
Allowing an easy change of the disc

Surface treatment is always done with a hot zinc projection base.
Metal side pillars are made in one piece.

An extension can be mounted to get close to the bench and provide smaller diameter discs.
This makes the equipment in the assembly taller to support larger diameters. 

Water shields upon displacement of the rails may be provided to prevent the projection to the other side.
A support can be made to position the laser line above the cutting disc. 

Centralized lubrication provided on plastic pipes with central connection elements.
Mesh reinforced rubber water hose, steel wire braided cables.

Water pressure switch to control cooling; Oil pressure switch in lubrication system, and air filters.
Junction box for axis cables and quick water connection. 

Hydraulic compensators to provide an fast vertical displacement and also compensate for large saw diameters.

Flexible cables moved by the cable support rails.

The displacement carriage makes the connection between the bridge and the ram.It is possible that the proper displacement carriage tilts the ram on the side. 

The Hercules Series is designed to have the highest cutting capacity overdue.
In the front tilt, the whole ram makes the movement by an axle connected to the displacement carriage. 

Flag crane for working with suction cups or tweezers.
You can set the time on arm, capacity, electric or manual movement. 

Big dimension Linear displacement bearing guides are assembled to increase fast and steady.
We can supply concrete pillars pre-build. 

Water projection stopper with rotation movement to increase the displacement length.

Industrial panel to allow work in industrial environment.

Pine wood bench to work with forklift or allow the small diameters work. 
Size: 5,1/2in / 14cm high and 118in / 3m by 70,3/4in / 1,8m 

Special order accessories, system in U shape to receive multi small stones.

Special order accessories, system in U shape to receive multi small stones.

Metallic frame with pine wood over to work by forklift and crane.
Copy system with electronic device to use on iron or wood mold. 

Linear tool change for working with 50 or 40 iso heads.

 

The cover is automatic to protect from water projection.

Water treatment system 

We produce various sizes, providing support for the entire factory water flow. 

 Stainless iron guard. Depending on the configuration we manufacture the protections for diameters of 28.1 / 2in / 725mm and 35.1 / 2in / 900mm in aluminum, and up to 43.1 / 4 in / 1.1 mt in surface treated iron or stainless steel. 

For larger diameters, they are usually made of iron.
Adapt extended water protection.

Twin RAM over Monobloc

About

Its ability to turn a piece capacity with its own design programe, means it can do grooves, square pieces, etc.

Technical Features

  

✓ Diameter of the disc permissible – 600mm to 725mm (900mm)
✓ Maximum cutting hight – 235mm (Falange 250mm)
✓ Vertical displacement minimum – Z= 470mm (for more optional)
✓ Cutting capacity – X= 4,000mm (for more optional)
✓ Power of main motor – 15 kw (20hp) / 30 Amp. ; 22kw (30Hp)
✓ Approximate minimum weight – 7,000Kg
✓ Maximum height required for operations – 3,9 meters
✓ Cutting displacement velocity’s – 20 mt/min.
✓ Minimum peripheral speed for cutting – 28 or 35mt/sec (can set up with inverter)

Limited into the available space to place the heads, also depending of the vertical travel.
The decision to use multiple heads for multi-operations can be increased even after the equipment is installed. At beginning, it’s provided a RAM with supports ready to receive all exchange program heads. With this mechanism it is intended that the equipment is constantly evolution and adjust to the market requested by customers.

Hi-Tech Saw on Belt Conveyor

About

The decision to use multiple heads for multi-operations can be increased even after the equipment is installed. At beginning, it’s provided a RAM with supports ready to receive all exchange program heads. With this mechanism it is intended that the equipment is constantly evolution and adjust to the market requested by customers.